High-Performance Intermediate Distributor Shaft (Длинный) for Fuller Transmission – OEM 12JS160T-1707048/12JS160T-1707047/12JS160T-1707056

Technical Specifications

Key Features and Benefits

The Intermediate Distributor Shaft boasts several advanced features that enhance transmission performance. Its high-strength alloy steel construction provides exceptional durability under heavy loads. The shaft is precision-machined to ensure perfect alignment with transmission components. This reduces wear and tear on gears and bearings. The hardened surface treatment resists abrasion and corrosion, extending the component’s lifespan.

Another key benefit is the shaft’s ability to handle high torque levels up to 1600 Н.м.. This makes it ideal for demanding applications like hill climbing and cargo transport. The design minimizes vibration, leading to smoother gear shifts and reduced noise. This improves overall driving comfort and vehicle stability. The shaft’s compatibility with Fuller transmissions ensures seamless integration.

Using this genuine Shacman part can lead to lower maintenance costs. It prevents premature transmission failures and reduces downtime. The OEM quality guarantees that the shaft meets original performance standards. This reliability is crucial for fleet operators who depend on consistent vehicle operation. The shaft also contributes to better fuel efficiency by optimizing power transfer.

Enhanced Durability

The shaft’s material and treatment processes ensure long-term reliability. It undergoes heat treatment to enhance hardness and toughness. This allows it to withstand repetitive stress and high rotational speeds. The corrosion-resistant coating protects against environmental factors. These features make it suitable for use in various climates and terrains.

Precision Engineering

Every shaft is manufactured with tight tolerances to ensure perfect fit. This precision reduces the risk of misalignment and subsequent damage. The machining process includes quality checks for dimensional accuracy. This results in a component that integrates smoothly with existing transmission systems. The attention to detail ensures consistent performance batch after batch.

Applications and Uses

This Intermediate Distributor Shaft is designed for Shacman trucks equipped with Fuller manual transmissions. It is commonly used in long-haul transportation, строительство, и горнодобывающая промышленность. The shaft plays a vital role in power distribution within the transmission system. It ensures that torque is efficiently transferred to the wheels. This is essential for vehicles carrying heavy loads over long distances.

In fleet operations, reliable transmission components are critical for minimizing downtime. This shaft helps maintain operational efficiency by reducing the frequency of repairs. It is also suitable for off-road vehicles that encounter rough terrains. The durability of the shaft ensures consistent performance in challenging conditions. Regular inspection and replacement can prevent major transmission issues.

Beyond commercial use, this shaft is ideal for individual truck owners. It can be used as a replacement part during routine maintenance or overhaul. The compatibility with Fuller transmissions makes it a versatile choice. Its applications extend to agricultural and industrial machinery. By choosing this OEM part, users ensure their vehicles operate at peak performance.

Установка и обслуживание

Installing the Intermediate Distributor Shaft requires basic mechanical knowledge and tools. Первый, ensure the transmission is disassembled according to manufacturer guidelines. Clean the housing and check for any damage or wear. Position the new shaft carefully, aligning it with the transmission gears. Use appropriate fasteners and torque specifications to secure it in place.

After installation, reassemble the transmission and test for proper operation. Check for unusual noises or vibrations during initial runs. It is recommended to replace related components like seals and bearings during shaft installation. This preventive maintenance can extend the life of the entire transmission system. Always refer to the vehicle’s service manual for detailed instructions.

Routine maintenance includes regular inspections for signs of wear or corrosion. Look for metal shavings in transmission fluid, which may indicate shaft issues. Lubricate the shaft as per guidelines to reduce friction. Address any problems early to avoid costly repairs. Using genuine Shacman parts ensures compatibility and reliability over time.

Durability and Performance

The durability of this shaft is backed by rigorous testing and quality materials. The high-strength alloy steel provides excellent resistance to fatigue and impact. The hardening process increases surface hardness while maintaining core toughness. This combination allows the shaft to handle extreme operational stresses. It is designed to last through thousands of hours of use.

Performance tests simulate real-world conditions to validate reliability. The shaft undergoes rotational fatigue tests to ensure it can endure high-speed operations. It also meets Shacman’s standards for torque capacity and dimensional stability. These tests guarantee that the component will perform as expected in various environments. Users can rely on it for consistent power transmission.

Field reports from users highlight the shaft’s long service life. It reduces the need for frequent replacements, saving time and money. The performance consistency makes it a trusted choice for critical applications. By maintaining proper alignment and reducing vibration, it enhances overall transmission efficiency. This contributes to better vehicle performance and lower operating costs.

Quality Assurance

Every Intermediate Distributor Shaft is produced under strict quality control measures. The manufacturing process begins with material selection and certification. Each batch of alloy steel is tested for composition and mechanical properties. During production, precision machining ensures accurate dimensions and smooth surfaces. Final inspection includes checks for defects and performance validation.

The shaft must pass multiple tests before shipment. These include hardness tests, torque tests, and fatigue resistance evaluations. Samples from each lot are subjected to accelerated life testing. This ensures that the product meets or exceeds OEM specifications. The 12JS160T-1707048/12JS160T-1707047/12JS160T-1707056 part numbers guarantee genuine quality.

Shacman’s commitment to quality means customers receive reliable components. Counterfeit parts often fail to meet these standards, leading to premature failures. By choosing authentic Shacman products, users protect their investment and ensure safety. The brand’s reputation is built on consistent quality and customer satisfaction. This assurance is vital for maintaining vehicle reliability.

Benefits for Fleet Operators

Fleet operators benefit significantly from using this Intermediate Distributor Shaft. Its reliability reduces vehicle downtime, which is crucial for meeting delivery schedules. The extended service life means lower replacement frequency and costs. This translates to higher profitability and operational efficiency. The shaft’s compatibility with Fuller transmissions ensures easy integration into existing fleets.

Another advantage is the improvement in fuel economy. By optimizing power transfer, the shaft helps reduce energy losses. This leads to lower fuel consumption and reduced emission levels. Fleet managers can achieve sustainability goals while cutting costs. The shaft’s durability also minimizes the environmental impact of frequent part replacements.

Using genuine Shacman parts simplifies maintenance scheduling. Mechanics can rely on consistent performance and easy installation. This reduces labor time and costs associated with repairs. The overall reduction in maintenance needs allows fleets to operate more smoothly. Investing in quality components like this shaft is a smart business decision.

Frequently Asked Questions

What do the OEM numbers 12JS160T-1707048/12JS160T-1707047/12JS160T-1707056 represent?

These numbers are unique identifiers for the Intermediate Distributor Shaft, ensuring it is a genuine Shacman part compatible with specific Fuller transmission models.

How do I know if this shaft is compatible with my truck?

Check your vehicle’s transmission type and refer to Shacman’s compatibility charts. The shaft is designed for Shacman trucks with Fuller manual transmissions.

What is the expected lifespan of this shaft?

With proper maintenance, the shaft can last for many years, depending on usage conditions. Regular inspections help maximize its lifespan.