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The Shacman Auxiliary Box Extended Intermediate Shaft Welding Assembly with OEM number 12JSD200T-1707047-2 represents a critical transmission component engineered for F3000 series heavy-duty trucks. This precision-manufactured assembly serves as the vital connection between the main transmission and auxiliary gearbox systems. The 12JSD200T-1707047-2 component ensures reliable power transfer and torque distribution across the drivetrain system. Manufactured from high-strength alloy steel, this welded assembly maintains structural integrity under extreme operational loads and stress conditions. Its specialized welding technology guarantees optimal strength and durability for demanding commercial applications.
This genuine Shacman component features precision machining and advanced welding techniques that ensure perfect alignment and balance. The extended intermediate shaft design accommodates specific transmission configurations requiring additional length between gearboxes. The welding assembly incorporates strategic reinforcement at critical stress points to prevent fatigue failure. Heat treatment processes enhance the material properties for optimal strength and wear resistance. These engineering features ensure reliable performance throughout the component’s service life.
Installation of the OEM 12JSD200T-1707047-2 Welding Assembly guarantees perfect compatibility with Shacman F3000 transmission systems. The unit comes manufactured to exact specifications for straightforward replacement during transmission maintenance. Proper installation ensures optimal power transfer efficiency and reduces vibration in the drivetrain. Regular inspection and timely replacement prevent transmission misalignment and potential damage. Choosing this genuine part guarantees compatibility and maintains factory performance standards.
| Parameter | Ценить |
|---|---|
| OEM Number | 12JSD200T-1707047-2 |
| Brand | Шакман |
| Product Name | Auxillary Box Extended Intermediate Shaft Welding Asse F3000 |
| Compatibility | Серия Shacman F3000 |
| Материал | High-Strength Alloy Steel |
| Shaft Type | Extended Intermediate Shaft |
| Welding Method | Precision TIG Welding |
| Surface Treatment | Phosphate Coating |
| Torque Capacity | 2000 Н.м. |
| Weight | Approx. 8.5 кг |
| Приложение | Transmission Auxiliary Box |
The Shacman Auxiliary Box Extended Intermediate Shaft Welding Assembly incorporates sophisticated engineering principles for heavy-duty transmission applications. The extended shaft design accommodates specific gearbox configurations that require additional distance between transmission components. Precision balancing ensures smooth operation at high rotational speeds while minimizing vibration. The welding assembly maintains perfect alignment between connected components for optimal power transfer efficiency. These design features ensure reliable performance under the most demanding operating conditions.
Material selection focuses on high-strength alloy steel that provides exceptional fatigue resistance and durability. The shaft geometry incorporates strategic spline designs that ensure secure engagement with mating components. Heat treatment processes create an optimal balance between surface hardness and core toughness. Precision machining maintains tight tolerances for perfect fitment within the transmission system. These engineering considerations guarantee long-term reliability in commercial vehicle applications.
Welding technology utilizes advanced TIG processes that create strong, consistent joints without compromising material properties. Post-weld heat treatment relieves internal stresses and ensures dimensional stability. Non-destructive testing methods verify weld integrity and detect potential defects. Surface treatments provide corrosion protection while maintaining proper clearance dimensions. These manufacturing techniques ensure the assembly meets Shacman’s rigorous quality standards.
The welding process utilizes automated TIG welding systems that ensure consistent, high-quality joints. Weld penetration is carefully controlled to achieve optimal strength without compromising the base material. Pre-weld preparation includes precise cleaning and alignment procedures. Post-weld inspection includes visual examination and non-destructive testing methods. These welding protocols guarantee structural integrity and long-term reliability.
The selected alloy steel contains specific elements that enhance mechanical properties for transmission applications. Chromium and molybdenum content improves hardenability and wear resistance. Nickel content enhances toughness and impact resistance at various temperatures. Carbon content is optimized to achieve the ideal balance between strength and ductility. These material characteristics ensure reliable performance under extreme operating conditions.
The 12JSD200T-1707047-2 Welding Assembly plays a crucial role in the Shacman F3000 transmission system architecture. This component serves as the critical link between the main transmission and auxiliary gearbox units. Proper installation ensures optimal power flow and torque distribution throughout the drivetrain. The extended shaft design accommodates specific vehicle configurations requiring additional spacing between transmission components. This integration is essential for maintaining proper gear engagement and smooth power transfer.
The assembly design accommodates the dynamic loads generated during gear shifts and torque fluctuations. Spline connections ensure secure engagement with both transmission and auxiliary box components. The balanced construction minimizes vibration and reduces stress on supporting bearings. Proper integration maintains transmission efficiency and prevents premature component wear. These integration features contribute to smooth operation and extended transmission life.
Compatibility with original equipment ensures straightforward replacement during transmission maintenance or overhaul. The welding assembly design accommodates standard transmission configurations across the F3000 model range. Installation procedures align with manufacturer recommendations for proper alignment and torque specifications. These integration considerations simplify maintenance while ensuring optimal transmission performance and longevity.
Exceptional durability is engineered into the Shacman Welding Assembly through advanced material selection and manufacturing processes. The high-strength alloy steel construction withstands torsional loads exceeding normal operating requirements. The welded joints maintain integrity under continuous vibration and shock loading conditions. The assembly maintains dimensional stability despite exposure to temperature variations and environmental factors. These durability characteristics ensure reliable performance throughout the component’s service life.
Performance testing validates the welding assembly under simulated real-world operating conditions. Fatigue testing subjects the component to repeated torque cycles that exceed normal service requirements. Torsional testing evaluates the shaft’s ability to withstand extreme torque loads without permanent deformation. Vibration testing ensures the assembly maintains structural integrity under continuous oscillation. These validation procedures guarantee performance meets Shacman’s rigorous quality standards.
Field performance data from fleet operations confirms the long-term reliability of the 12JSD200T-1707047-2 welding assembly. Properly installed components typically achieve service intervals aligned with transmission maintenance schedules. The design minimizes stress concentrations through optimal geometry and smooth transitions. These performance features provide value through extended service life and reduced maintenance requirements.
Proper installation begins with thorough cleaning of all transmission components and mounting surfaces. Verify the OEM number 12JSD200T-1707047-2 matches the replacement requirement for the specific application. Inspect spline connections and bearing surfaces for wear or damage before installation. Use appropriate tools and alignment procedures to ensure proper positioning within the transmission system. Follow manufacturer-recommended torque specifications for all fastening components.
After installation, verify proper transmission operation through the full range of gear selections. Check for unusual noises or vibrations that could indicate misalignment or improper installation. Test vehicle operation under various load conditions to confirm normal transmission behavior. Document installation details including date and mileage for future maintenance reference. These procedures ensure proper installation and optimal transmission performance.
Routine maintenance includes regular inspection during scheduled transmission service intervals. Check for signs of unusual wear, коррозия, or damage to the shaft assembly and surrounding components. Verify proper lubrication of spline connections and bearing surfaces during transmission service. Monitor transmission operation for changes in performance that could indicate shaft issues. These maintenance practices extend service life and prevent unexpected transmission failures.
Every 12JSD200T-1707047-2 Welding Assembly undergoes comprehensive quality verification before distribution. The manufacturing process begins with raw material certification and chemical analysis verification. Machining operations utilize statistical process control to maintain dimensional consistency throughout production. Welding processes follow strict procedures with continuous monitoring of parameters. These manufacturing controls ensure that only properly processed components advance to final inspection.
Testing procedures include dimensional verification, hardness testing, and non-destructive examination. Magnetic particle inspection detects surface and near-surface defects that could compromise component integrity. Ultrasonic testing verifies internal soundness of welded joints and base materials. Sample testing from each production lot undergoes destructive testing to verify mechanical properties. Only welding assemblies passing all quality checks receive Shacman certification for distribution.
The manufacturing facility maintains ISO 9001 quality management system certification and IATF 16949 automotive standards. Continuous improvement processes incorporate field performance data and technological advancements. Complete traceability allows identification of manufacturing details for each production batch. These quality assurance measures guarantee customers receive products meeting the highest performance standards.
Installing the genuine Shacman Welding Assembly delivers significant operational advantages for truck owners and fleet managers. Proper transmission alignment improves power transfer efficiency and vehicle performance. Reduced vibration decreases stress on related components and extends their service life. The durable construction withstands demanding operating conditions encountered in commercial transportation. These benefits contribute to improved reliability and reduced total cost of ownership.
Vehicle performance improvements include smoother gear shifts and more predictable power delivery. Reduced transmission vibration decreases driver fatigue and improves comfort during long hauls. Compatibility with original systems ensures consistent performance and maintains vehicle value. These operational benefits make the 12JSD200T-1707047-2 welding assembly a valuable investment for commercial vehicle operations.
Fleet management advantages include standardized components across vehicle inventory and simplified maintenance procedures. The consistent design reduces the learning curve for maintenance personnel performing transmission work. Replacement part availability ensures quick repairs and minimal vehicle downtime. These fleet management benefits support efficient operations and reliable vehicle performance in demanding applications.
This unique identifier guarantees genuine Shacman quality and ensures perfect compatibility with Shacman F3000 transmission systems. It verifies the welding assembly meets original equipment specifications for dimensions, material, and performance standards.
The assembly should be inspected during regular transmission maintenance intervals, обычно каждый 100,000 kilometers or according to manufacturer recommendations based on operating conditions.
Excessive vibration, unusual noises during operation, difficulty shifting gears, and visible wear on splines can indicate a failing intermediate shaft assembly requiring attention.
