The Shacman Relay and Fuse Box with OEM number 81.25444.6060 serves as the central nervous system for your truck’s electrical network. This critical component organizes and protects all electrical circuits through advanced relay technology and precision fuse protection. Die 81.25444.6060 unit ensures reliable power distribution to essential vehicle systems including lighting, ignition, and auxiliary equipment. Manufactured to withstand harsh automotive environments, this fuse box features corrosion-resistant materials and secure connection points. Its intelligent design simplifies troubleshooting and maintenance procedures for technicians.
This genuine Shacman electrical center incorporates high-quality relays that handle varying current loads with consistent performance. The fuse box architecture includes clearly labeled circuits and color-coded wiring for easy identification. Built with flame-retardant housing materials, die 81.25444.6060 provides superior protection against electrical fires and short circuits. The unit’s compact design optimizes space utilization while maintaining accessibility for routine inspections. Weather-resistant seals prevent moisture ingress and protect internal components from environmental damage.
Installation of the OEM 81.25444.6060 Relay and Fuse Box guarantees perfect compatibility with Shacman truck electrical systems. The unit comes pre-assembled with genuine relays and fuses matched to specific circuit requirements. Modular construction allows for individual component replacement without replacing the entire assembly. Comprehensive circuit protection prevents electrical damage to sensitive electronic components throughout the vehicle. Choosing this genuine part ensures electrical system reliability and maintains factory safety standards.
| Parameter | Waarde |
|---|---|
| OEM Number | 81.25444.6060 |
| Brandmerk | Shacman |
| Product Name | Relay And Fuse Box |
| Number of Relay Positions | 12 |
| Number of Fuse Positions | 24 |
| Maximum Current Capacity | 200A |
| Operating Voltage | 24V DC |
| Housing Material | Heat-Resistant Polymer |
| Connector Type | Weatherproof Multi-pin |
| IP Rating | IP65 |
| Temperature Range | -40°C to 85°C |
| Weight | 2.8 kg |
The Shacman Relay and Fuse Box incorporates multiple layers of electrical protection for vehicle systems. Each circuit features appropriately rated fuses that prevent overload conditions and potential damage. The relay system ensures high-current devices receive adequate power without straining control switches. Built-in surge protection guards against voltage spikes from alternator operation and accessory usage. These protective measures extend the lifespan of electrical components throughout the truck.
Circuit isolation capabilities prevent electrical faults from affecting multiple systems simultaneously. The design includes separate power distribution paths for critical and non-essential functions. This segregation ensures that vital systems like engine management remain operational even during auxiliary circuit failures. The fuse box architecture incorporates quick-blow and slow-blow fuses matched to specific load characteristics. These specialized protection elements respond appropriately to different types of electrical faults.
Thermal management features dissipate heat generated during high-current operation effectively. The housing design incorporates ventilation channels that prevent overheating without compromising weather resistance. Copper bus bars provide low-resistance power distribution compared to traditional wiring harnesses. These engineering considerations ensure reliable performance under demanding electrical loads and environmental conditions.
The relay and fuse box organizes electrical circuits according to function and priority levels. Critical systems like engine control and braking receive dedicated protected circuits. Auxiliary functions feature separate circuits with appropriate current limitations. This organization simplifies troubleshooting and reduces diagnostic time during electrical issues. Color-coded wiring and clear labeling further enhance serviceability and maintenance efficiency.
Construction materials withstand vibration, temperature extremes, and chemical exposure common in truck environments. The polymer housing maintains structural integrity despite repeated thermal cycling and mechanical stress. Connector systems utilize corrosion-resistant metals and secure locking mechanisms. Internal components feature vibration-damping mounts that prevent connection failures. These durability features ensure long-term reliability in commercial vehicle applications.
Die 81.25444.6060 Relay and Fuse Box seamlessly integrates with Shacman truck electrical architectures. Pre-configured wiring harness connections ensure plug-and-play installation without modifications. The unit communicates with vehicle electronic systems through standardized protocols and interfaces. Integration includes compatibility with charging systems, lighting circuits, and accessory power distribution. This comprehensive integration maintains original equipment performance and reliability standards.
Power distribution capabilities accommodate various electrical loads from different vehicle systems. The design includes dedicated circuits for high-demand components like starter motors and glow plug systems. Lower-current circuits power lighting, instrumentation, and control systems appropriately. This balanced power distribution prevents voltage drops and ensures consistent system operation. The integration approach optimizes electrical performance while maintaining safety margins.
Future expansion capabilities allow for additional electrical accessories without system modifications. Spare relay positions and fuse locations accommodate aftermarket equipment installations. The modular design enables circuit additions while maintaining original protection standards. These integration features provide flexibility for vehicle customization and fleet-specific requirements. The comprehensive approach ensures electrical system compatibility throughout the vehicle’s service life.
The Relay and Fuse Box 81.25444.6060 is engineered for specific Shacman truck models and electrical configurations. Compatibility spans multiple Shacman vehicle series with 24-volt electrical systems. The unit serves as the central distribution point for all major electrical circuits in the vehicle. Applications include long-haul transportation, konstruksie, and specialized vehicle configurations. This versatility makes it suitable for various operational requirements and environmental conditions.
Fleet operators benefit from standardized electrical components across their vehicle inventory. The fuse box design accommodates regional variations in lighting requirements and accessory configurations. Installation positions match original vehicle mounting points and clearance specifications. Wiring harness connections utilize original equipment connector types and pin arrangements. These compatibility features ensure straightforward replacement and reliable performance.
Beyond original equipment replacement, this relay and fuse box serves electrical system upgrades and refurbishment projects. The part number 81.25444.6060 guarantees correct identification for specific applications. Technical documentation provides comprehensive installation guidelines and compatibility verification procedures. These resources support successful integration and optimal electrical system performance in all supported applications.
Multiple safety features protect both the vehicle electrical system and service technicians. The housing design prevents accidental contact with live electrical components during normal operation. Fuse access covers require tool removal, preventing unauthorized tampering with circuit protection. Circuit isolation capabilities contain electrical faults to prevent widespread system damage. These safety elements meet international automotive electrical standards and regulations.
Overcurrent protection devices interrupt power during short circuits and overload conditions promptly. The design includes redundant protection for critical circuits that could affect vehicle safety. Emergency power routing maintains operation of essential systems during electrical faults. These safety systems prevent electrical fires and protect expensive electronic components from damage. The comprehensive approach ensures operational safety under various electrical fault conditions.
Service safety features include clear warning labels and circuit identification markings. The design incorporates service disconnects that allow individual circuit maintenance without de-energizing the entire system. These features protect technicians during troubleshooting and repair procedures. The safety-first design philosophy minimizes risks associated with high-current electrical systems in commercial vehicles.
Proper installation begins with disconnecting the vehicle battery to ensure electrical safety. Remove the existing fuse box carefully, noting the routing and connection of all wiring harnesses. Inspect connectors for damage or corrosion and address any issues before installation. Mount the new relay and fuse box securely using provided hardware and reconnect all electrical connections. Verify all connections are secure and properly seated before restoring power.
After installation, reconnect the battery and test all electrical systems systematically. Verify proper operation of lights, accessories, and control systems individually. Use a multimeter to confirm correct voltage levels at various test points throughout the system. Document the installation details including the unit serial number for future reference. These procedures ensure successful installation and reliable electrical system operation.
Routine maintenance includes visual inspections during scheduled service intervals. Check for signs of corrosion, loose connections, or damaged components regularly. Test relay operation and verify fuse ratings match circuit requirements during maintenance. Keep spare fuses and relays available for prompt replacement when needed. These maintenance practices extend service life and prevent unexpected electrical failures.
Every 81.25444.6060 Relay and Fuse Box undergoes comprehensive quality verification before shipment. The manufacturing process begins with material certification and component validation procedures. Automated assembly ensures consistent quality and proper installation of all electrical components. Electrical testing verifies circuit continuity, insulation resistance, and current carrying capacity. These initial checks ensure that only properly assembled units advance to final validation.
Performance testing subjects each unit to simulated operating conditions that replicate vehicle environments. Test sequences verify relay operation, fuse protection, and connection integrity under various load conditions. Environmental testing validates performance across the specified temperature and humidity ranges. Final inspection includes cosmetic evaluation and verification of labeling and documentation. Only units passing all quality checks receive the Shacman quality certification.
The manufacturing facility maintains ISO 9001 quality management system certification and automotive industry standards. Continuous improvement processes incorporate field feedback and technological advancements. Complete traceability allows identification of manufacturing details for each unit produced. These quality assurance measures guarantee that customers receive products meeting the highest standards of performance and reliability.
Installing the genuine Shacman Relay and Fuse Box delivers significant operational advantages for truck owners. Electrical system reliability improves through optimized circuit protection and quality components. Reduced electrical failures minimize vehicle downtime and maintenance costs over the long term. The organized layout simplifies troubleshooting, reducing diagnostic time and repair expenses. These benefits contribute to lower total cost of ownership and improved vehicle availability.
Enhanced safety features protect both the vehicle and personnel from electrical hazards effectively. The robust construction withstands vibration and environmental challenges encountered in commercial operations. Compatibility with original systems ensures consistent performance and maintains vehicle value. These operational benefits make the 81.25444.6060 Relay and Fuse Box a valuable investment for commercial vehicle operators.
Fleet standardization advantages include simplified inventory management and technician training. The consistent design across multiple vehicles reduces the learning curve for maintenance personnel. Replacement part availability ensures quick repairs and minimal operational disruptions. These fleet management benefits support efficient maintenance operations and reliable vehicle performance.
This unique identifier guarantees genuine Shacman quality and ensures perfect compatibility with specific vehicle electrical systems. It verifies the unit meets original equipment specifications and performance standards.
Ja, the design includes spare relay positions and fuse locations for accessory installations. Always consult technical specifications for proper circuit protection when adding accessories.
Visual inspections should occur during regular maintenance intervals, typically every six months or according to vehicle service schedule recommendations.
