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High-Efficiency WP12 Intercooler for Shacman TrucksOEM Z95259531502

WP12 Intercooler
WP12 Intercooler
Промежуточный охладитель WP12
Промежуточный охладитель WP12
Intercooler WP12
Intercooler WP12

The WP12 Intercooler with OEM number Z95259531502 is a precision-engineered charge air cooling component specifically designed for Shacman trucks equipped with WP12 engines. This high-performance intercooler plays a critical role in reducing intake air temperature and increasing air density for optimal combustion efficiency. The Z95259531502 component features advanced thermal transfer technology and robust construction that ensures reliable performance under demanding operating conditions.

Manufactured to exacting standards, the Z95259531502 intercooler incorporates high-efficiency cooling fins and optimized internal passages that maximize heat transfer while minimizing pressure drop. The durable aluminum construction provides excellent thermal conductivity and corrosion resistance, ensuring long service life in harsh environmental conditions. This genuine Shacman part undergoes rigorous quality control testing to guarantee perfect compatibility with WP12 engine systems and deliver consistent performance improvements.

Technical Specifications

ParameterWaarde
OEM NumberZ95259531502
Product NameWP12 Intercooler
BrandmerkShacman
Compatible EnginesWP12 Series
Core MaterialAluminum Alloy
Core Dimensions600mm x 300mm x 80mm
Inlet/Outlet Size76mm Diameter
Maximum Pressure3.5 Bar
Temperature ReductionUp to 60°C
Pressure Drop< 2.5 kPa
WeightApprox. 8.2 kg

Belangrike kenmerke

The WP12 Intercooler Z95259531502 incorporates multiple advanced features that ensure superior performance in demanding truck applications. The high-efficiency core design maximizes heat transfer while maintaining minimal pressure drop across the system. The optimized fin density and tube configuration provide excellent cooling performance without restricting airflow. The robust aluminum construction ensures durability and corrosion resistance in harsh operating environments. These features collectively contribute to improved engine efficiency and extended component service life.

Advanced Core Design

The intercooler features a precisely engineered core with optimized fin density and tube arrangement. This design maximizes surface area for efficient heat transfer while maintaining structural integrity. The internal passages are configured to minimize turbulence and pressure losses. The core construction withstands thermal cycling and pressure fluctuations without performance degradation. This advanced design ensures consistent cooling performance throughout the operating range.

Duurbare konstruksie

Manufactured from high-grade aluminum alloys with excellent thermal conductivity properties. The robust construction resists vibration, thermal stress, and environmental corrosion. The precision-welded joints ensure leak-free operation under high-pressure conditions. The durable end tanks provide secure mounting and connection points. This construction quality guarantees reliable performance in the most demanding applications.

Performance Benefits

Utilizing genuine Z95259531502 WP12 Intercoolers provides numerous operational advantages for Shacman truck owners. The efficient charge air cooling improves combustion efficiency and engine power output. The reduced intake temperatures prevent engine knocking and extend component life. The optimized airflow characteristics enhance turbocharger efficiency and response. These benefits combine to deliver superior return on investment through improved fuel economy and reduced operating costs.

Improved Engine Efficiency

The efficient cooling of charge air increases air density for better combustion. This improvement translates to more complete fuel burn and reduced emissions. The cooler intake temperatures prevent power loss due to heat-related efficiency drops. The consistent performance maintains optimal engine operating parameters. These efficiency gains contribute to measurable fuel economy improvements.

Enhanced Engine Longevity

Reduced intake temperatures lower thermal stress on engine components. This protection extends the life of pistons, rings, and cylinder liners. The efficient combustion reduces carbon buildup and deposit formation. The reliable performance prevents overheating-related damage to expensive engine parts. This longevity contributes to reduced maintenance costs and increased vehicle availability.

Applications

The WP12 Intercooler Z95259531502 is designed specifically for Shacman trucks equipped with WP12 engines in various demanding applications. This critical component is essential for long-haul transportation, construction operations, mining equipment, and heavy-duty commercial vehicles. The intercooler’s robust construction makes it suitable for both highway and severe off-road operating conditions. Its precise compatibility with WP12 engine configurations ensures optimal performance across different load requirements. Whether for freight logistics or specialized transport, this intercooler delivers reliable performance.

High-Temperature Environments

In hot climate operations, the Z95259531502 intercooler maintains efficient charge air cooling performance. Its advanced design handles elevated ambient temperatures without efficiency loss. The durable construction withstands thermal stress from continuous high-load operation. This reliability is crucial for vehicles operating in desert or tropical regions. The intercooler contributes to consistent engine performance in challenging thermal conditions.

High-Altitude Operations

For high-altitude applications, the intercooler’s efficient design compensates for reduced air density. The optimized cooling maintains proper charge air temperatures despite lower atmospheric pressure. The robust construction handles the additional stress from turbocharger operation at altitude. This performance is essential for vehicles operating in mountainous regions. The intercooler supports reliable engine operation in challenging altitude conditions.

Installation Guidelines

Proper installation of the WP12 Intercooler Z95259531502 requires careful attention to technical procedures and specifications. Begin with a clean work environment and appropriate tools for the installation process. Inspect all connecting hoses and clamps for wear or damage before installation. Ensure mounting surfaces are clean and free from debris that could affect sealing. Follow manufacturer torque specifications for all fasteners and connections precisely. These procedures ensure optimal performance and prevent premature failure.

Connection Procedures

Verify proper alignment of all charge air pipes and connections before tightening. Use new gaskets and seals to ensure leak-free operation of the system. Check hose clamps for proper tension and positioning to prevent air leaks. Ensure all connections are secure but not over-tightened to avoid damage. These steps guarantee reliable system operation and optimal performance.

Maintenance Recommendations

Regular maintenance is essential for maximizing WP12 Intercooler Z95259531502 performance and service life. Conduct visual inspections during routine service intervals for signs of damage, korrosie, or leakage. Check for debris accumulation in the cooling fins that could restrict airflow. Monitor charge air temperatures and pressure drops as indicators of intercooler condition. Keep the external surfaces clean from dirt, bugs, en ander kontaminante. These practices help identify potential problems before they affect engine performance.

Cleaning Procedures

Use appropriate cleaning solutions and methods to remove accumulated debris from cooling fins. Avoid high-pressure water that could damage the delicate fin structure. Allow complete drying before returning the vehicle to service. Regular cleaning maintains optimal heat transfer efficiency and airflow. These maintenance procedures extend component life and ensure consistent performance.

Quality Assurance

Shacman maintains rigorous quality control standards for all WP12 Intercooler Z95259531502 components. Each intercooler undergoes multiple inspection stages throughout the manufacturing process. Advanced testing procedures verify dimensional accuracy, pressure integrity, and thermal performance. Leak testing ensures perfect sealing under operating pressure conditions. The comprehensive traceability system tracks each component through production and distribution. This commitment to quality guarantees reliable performance in all applications.

Manufacturing Excellence

State-of-the-art manufacturing facilities employ precision welding and assembly processes. Advanced quality control systems ensure consistent product quality and performance. Each intercooler undergoes functional testing under simulated operating conditions. The manufacturing process incorporates continuous improvement based on performance data. This excellence in production delivers components that exceed customer expectations.

Gevolgtrekking

The WP12 Intercooler with OEM number Z95259531502 represents the optimal choice for Shacman truck owners seeking reliable charge air cooling performance. The advanced engineering features and manufacturing quality ensure exceptional efficiency and durability. The precision design guarantees perfect compatibility with WP12 engines. The performance benefits include improved engine efficiency, enhanced power output, and extended service life. Investing in genuine Shacman components ensures compatibility and reliability for demanding transportation applications.

Proper installation and maintenance of the Z95259531502 intercooler are essential for maximizing its service life and performance. The quality assurance processes provide confidence in component reliability and efficiency. The versatile applications make it suitable for various industries and operating conditions. Choosing genuine Shacman intercooler components protects your investment in commercial vehicle equipment. This commitment to quality supports efficient, betroubaar, and profitable transportation operations worldwide.

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