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Shacman Transmission DZ95189220519 – Advanced Heavy-Duty Gearbox System

Transmission

Transmission

Трансмиссия

Трансмиссия

Transmisión

Transmisión

The Shacman Transmission with OEM number DZ95189220519 represents the pinnacle of heavy-duty gearbox technology for commercial vehicles. This advanced transmission system is engineered to deliver exceptional performance, reliability, and fuel efficiency under the most demanding operating conditions. The DZ95189220519 transmission incorporates cutting-edge design features and premium materials to ensure long-lasting durability.

Designed specifically for Shacman heavy-duty trucks, this transmission system offers smooth gear shifting and optimal power transfer. The DZ95189220519 model features robust construction with precision-machined components that withstand high torque loads and extreme operating temperatures. Advanced synchronization technology ensures seamless gear changes while reducing driver fatigue.

Each DZ95189220519 transmission undergoes comprehensive testing and quality control procedures to meet Shacman’s rigorous standards. The system is optimized for various applications including long-haul transportation, construction, and mining operations. Proper maintenance and regular servicing maximize the transmission’s service life and performance.

Technical Specifications

Parameter Specification
OEM Number DZ95189220519
Product Name Transmission
Brand Shacman
Transmission Type Manual Synchronized
Number of Gears 9 Forward + 1 Reverse
Maximum Torque Capacity 1900 Nm
Gear Ratios 12.13 to 0.73
Weight Approximately 320kg
Oil Capacity 14.5 Liters
Length 895mm
Warranty Period 24 months or 200,000 km

Key Features & Benefits

Advanced Synchronizer Design

The DZ95189220519 features multi-cone synchronizers for smooth and effortless gear shifting. This advanced design reduces shifting effort by 30% compared to conventional transmissions. The improved synchronization enhances driving comfort and reduces operator fatigue during long hauls.

Robust Gear Construction

All gears are manufactured from premium alloy steel using precision forging technology. The shot peening process enhances surface durability and fatigue resistance. This construction ensures reliable performance under extreme load conditions and extends service life significantly.

Optimized Bearing System

High-capacity tapered roller bearings provide superior load distribution and thermal stability. The optimized bearing arrangement minimizes friction losses and improves overall transmission efficiency. This design contributes to better fuel economy and reduced operating costs.

Compatible Applications

The Shacman Transmission DZ95189220519 is engineered for various heavy-duty applications across multiple industries. This versatile transmission system delivers reliable performance in diverse operating conditions and load requirements.

Long-Haul Transportation

For over-the-road applications, the DZ95189220519 provides optimal gear ratios for highway cruising and fuel efficiency. The transmission’s design minimizes power loss and ensures smooth operation during extended journeys. Drivers appreciate the comfortable shifting and reliable performance.

Construction and Mining

In demanding construction and mining environments, this transmission demonstrates exceptional durability. The robust construction handles extreme loads, shock loads, and continuous operation under harsh conditions. Special seals protect against dust and contamination.

Heavy Equipment Haulage

For heavy equipment transportation, the DZ95189220519 offers the necessary torque capacity and gear range. The transmission provides excellent startability and gradeability for heavy loads. The design ensures reliable operation on steep gradients and rough terrain.

Installation & Maintenance

Proper installation and regular maintenance are essential for maximizing the performance and service life of the DZ95189220519 transmission. Following manufacturer guidelines ensures optimal operation and prevents premature failures.

Installation Requirements

Professional installation by certified technicians is recommended for the DZ95189220519 transmission. Proper alignment with the engine and driveline components is crucial. Use appropriate lifting equipment and follow torque specifications for all fasteners during installation.

Maintenance Schedule

Regular maintenance includes oil changes at recommended intervals using specified transmission fluid. Inspect for leaks, unusual noises, and proper shifting operation. Follow the prescribed service intervals in the operator’s manual for optimal performance.

Troubleshooting Guidelines

Monitor transmission performance for early detection of potential issues. Common indicators include difficult shifting, unusual noises, or fluid leaks. Address any abnormalities promptly to prevent major repairs and extend transmission life.

Quality Assurance

Shacman maintains rigorous quality control standards throughout the manufacturing process of the DZ95189220519 transmission. Each unit undergoes comprehensive testing to ensure reliability and performance.

Component Testing

All critical components undergo individual testing before assembly. Gear teeth are inspected for proper profile and surface finish. Bearings are verified for dimensional accuracy and load capacity to ensure long-term reliability.

Assembly Verification

Each transmission assembly is verified for proper clearances and tolerances. Advanced measurement systems ensure precise component alignment. Final assemblies undergo functional testing to verify shifting performance and noise levels.

Performance Advantages

The Shacman Transmission DZ95189220519 offers significant performance advantages that translate into operational benefits for truck owners and operators across various applications.

Fuel Efficiency

Optimized gear ratios and reduced internal friction contribute to improved fuel economy. The transmission’s efficient design minimizes power losses, resulting in better mileage and lower operating costs over the vehicle’s lifetime.

Durability and Reliability

Robust construction and premium materials ensure long service life under demanding conditions. The transmission withstands high torque loads and operates reliably in extreme temperatures and environments.

Driver Comfort

Smooth shifting and reduced lever effort enhance driver comfort and reduce fatigue. The optimized shift pattern and synchronization provide positive gear engagement without excessive force or noise.

Technical Innovations

The DZ95189220519 transmission incorporates several technical innovations that set new standards for performance, reliability, and efficiency in heavy-duty commercial vehicle applications.

Advanced Lubrication System

The optimized lubrication system ensures proper oil flow to all critical components. Specialized oil channels and spray nozzles provide adequate cooling and lubrication for gears and bearings under all operating conditions.

Enhanced Seal Technology

Advanced sealing systems prevent oil leaks and contamination ingress. The multi-lip seal design maintains integrity under varying temperatures and pressures, ensuring long-term reliability and reduced maintenance.

Operational Benefits

The Shacman Transmission DZ95189220519 delivers tangible operational benefits that contribute to lower total cost of ownership and improved business profitability for fleet operators and owner-drivers.

Reduced Downtime

The reliable design and robust construction minimize unexpected failures and maintenance requirements. This reliability translates into increased vehicle availability and reduced operational downtime for maintenance and repairs.

Lower Operating Costs

Improved fuel efficiency, extended service intervals, and reduced maintenance requirements contribute to lower overall operating costs. The transmission’s durability minimizes replacement and repair expenses over its service life.

Warranty & Support

The Shacman Transmission DZ95189220519 comes with comprehensive warranty coverage and technical support services. This commitment to customer satisfaction ensures peace of mind for operators and fleet managers.

Warranty Coverage

The transmission is covered by a 24-month or 200,000-kilometer warranty, whichever comes first. This warranty protects against manufacturing defects and component failures when properly installed and maintained.

Technical Support

Comprehensive technical support is available through authorized Shacman service centers. Technical documentation, training resources, and expert assistance ensure proper installation, maintenance, and troubleshooting.

Why Choose Shacman Genuine Parts?

Selecting genuine Shacman transmission components ensures perfect compatibility, optimal performance, and long-term reliability. Original equipment manufacturer parts are engineered to work seamlessly with Shacman vehicle systems.

Genuine parts maintain factory performance standards and protect your vehicle investment. The DZ95189220519 transmission represents the quality and engineering excellence that Shacman customers expect from OEM components.

When you choose the Shacman Transmission DZ95189220519, you’re investing in proven technology backed by extensive research, development, and testing. This commitment to quality ensures your vehicle delivers reliable performance mile after mile.

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