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Fuller 12Js160T, 12Js200T Transmission Output Shaft Washer
Шайба выходного вала трансмиссии Fuller 12Js160T, 12Js200T
Arandela del Eje de Salida de Transmisión Fuller 12Js160T, 12Js200T
The Shacman Fuller Transmission Output Shaft Washer with OEM number 12JS160T-1707108 represents the highest standard of precision engineering for heavy-duty transmission systems in commercial vehicles. This critical component ensures proper axial positioning, spacing, and load distribution within the output shaft assembly of both Fuller 12JS160T and 12JS200T transmission models. The genuine Shacman part number 12JS160T-1707108 guarantees exact compatibility and reliable performance under the most demanding operating conditions encountered in long-haul trucking and heavy equipment applications.
This precision-engineered output shaft washer plays a vital role in maintaining optimal gear alignment and reducing axial movement in the transmission output shaft assembly. Manufactured from high-strength steel with advanced surface treatments, the 12JS160T-1707108 washer delivers exceptional durability and wear resistance. Its specialized design ensures consistent performance throughout the transmission’s service life, contributing to smoother power transfer and reduced maintenance requirements for heavy-duty vehicles operating in challenging environments and extreme weather conditions.
| Parameter | Details |
|---|---|
| OEM Number | 12JS160T-1707108 |
| Brand | Shacman |
| Product Name | Transmission Output Shaft Washer |
| Compatible Models | Fuller 12JS160T, 12JS200T |
| Material Composition | High-Carbon Steel |
| Hardness Rating | 38-42 HRC |
| Surface Treatment | Zinc-Nickel Alloy Coating |
| Thickness | 3.0mm ±0.1mm |
| Weight | 120 grams ±5 grams |
The Fuller Transmission Output Shaft Washer 12JS160T-1707108 serves as a critical component within the transmission output shaft assembly of heavy-duty Shacman trucks. This precision washer is specifically designed to maintain proper axial positioning of the output shaft components, ensuring optimal gear engagement and load distribution throughout the transmission system. The component’s exact dimensions and material properties are engineered to withstand the rigorous demands of commercial transportation applications across various industries and operating conditions.
Manufactured according to strict OEM specifications, this output shaft washer guarantees perfect compatibility with both Fuller 12JS160T and 12JS200T transmission systems. The high-carbon steel construction provides exceptional strength and durability, while the specialized zinc-nickel alloy coating offers superior corrosion resistance in various operating environments. The washer’s precise thickness and flatness specifications ensure consistent performance and extended service life under continuous heavy-load conditions typical in long-haul trucking and construction operations.
The transmission output shaft washer features precision manufacturing with tight dimensional tolerances that ensure perfect fitment in transmission assemblies. Its specialized design incorporates optimal thickness and surface characteristics to maintain proper component alignment and prevent axial movement. The component undergoes rigorous quality control procedures to verify flatness, hardness, and dimensional accuracy before installation in Shacman transmission systems for reliable performance.
The Shacman Transmission Output Shaft Washer 12JS160T-1707108 offers numerous technical advantages for heavy-duty transmission systems in commercial vehicles. Its high-carbon steel construction provides exceptional compressive strength and durability when subjected to extreme axial loads and vibration stresses. The precision manufacturing ensures exact dimensional accuracy for optimal fit and function within the transmission output shaft assembly, eliminating unnecessary movement and reducing wear on associated components.
Significant performance benefits include enhanced transmission reliability and extended service life through superior wear resistance and optimal load distribution. The specialized zinc-nickel alloy coating provides excellent corrosion protection and maintains dimensional stability under varying temperature conditions encountered in different operating environments. These engineered features combine to deliver reliable, consistent performance in demanding heavy-duty applications across multiple industries and operating conditions.
The output shaft washer’s precise thickness and flatness characteristics ensure even load distribution across the contact surfaces, reducing stress concentrations and preventing premature component failure. This optimized load distribution capability contributes to smoother gear operation, reduced vibration, and improved overall transmission performance. The component’s design effectively manages axial forces generated during power transmission, maintaining proper alignment throughout operational cycles in various applications.
The robust construction and advanced material selection ensure exceptional durability under continuous heavy-load conditions typical in commercial trucking operations. The specialized heat treatment process creates optimal hardness characteristics that effectively resist wear, deformation, and mechanical fatigue. The zinc-nickel alloy coating provides superior protection against corrosion and environmental degradation, significantly extending the component’s service life in challenging operating conditions.
The comprehensive technical specifications of the Transmission Output Shaft Washer 12JS160T-1707108 highlight its superior engineering quality and construction excellence. The high-carbon steel composition includes precise carbon content for optimal mechanical properties and fatigue resistance. The component undergoes controlled heat treatment processes including normalizing and tempering to achieve optimal hardness and toughness characteristics throughout the material structure for consistent performance.
The output shaft washer features precisely ground surfaces with controlled flatness and parallelism to ensure perfect seating against mating components. All edges undergo specialized deburring and finishing processes to prevent stress concentration and facilitate proper installation. The zinc-nickel alloy coating thickness is controlled within specific parameters for consistent corrosion protection and enhanced surface durability. These exacting specifications guarantee reliable performance across various operating conditions and environmental challenges.
The specialized high-carbon steel delivers exceptional mechanical properties specifically suited for high-stress transmission applications in commercial vehicles. The material maintains strength and hardness characteristics at elevated operating temperatures commonly encountered in transmission systems during extended operation. The optimized material composition provides excellent fatigue resistance for extended service life under cyclic loading conditions, ensuring consistent performance and reliability in demanding operational environments.
The Fuller Transmission Output Shaft Washer 12JS160T-1707108 is specifically engineered for Shacman trucks equipped with Fuller 12JS160T and 12JS200T transmission systems. It finds application across various demanding sectors including long-haul freight transportation, heavy construction equipment, mining operations, logging, and specialized vocational vehicles. The component is critically important for maintaining transmission performance and reliability under extreme operating conditions encountered in commercial vehicle applications worldwide.
This precision output shaft washer is essential for transmission overhaul procedures, output shaft repair services, and comprehensive preventive maintenance programs. It is routinely replaced during scheduled transmission maintenance intervals according to manufacturer recommendations and established best practices. The part ensures reliable operation in both standard and severe service conditions, making it a crucial component for comprehensive fleet maintenance programs focused on maximizing vehicle uptime and operational efficiency across various industries.
Within the transportation industry, this output shaft washer helps maintain transmission reliability across extended mileage and demanding routes with varying load conditions and terrain challenges. Construction companies depend on its performance in equipment operating under maximum load conditions and frequent gear changes on job sites. Mining operations benefit from its exceptional durability in abrasive environments and high-torque applications common in resource extraction industries requiring reliable equipment performance.
Proper installation of the Fuller Transmission Output Shaft Washer 12JS160T-1707108 is absolutely crucial for achieving optimal performance, reliability, and extended service life. Begin by thoroughly cleaning the transmission housing, output shaft, and all mating surfaces using appropriate cleaning solvents and techniques to remove any contaminants, debris, or residual material. Remove any previous components completely and conduct careful visual and dimensional inspection for wear patterns, scoring, or damage that could affect performance.
Position the new output shaft washer carefully in the designated location while maintaining proper orientation according to technical specifications and service manual guidelines. Verify perfect fitment without excessive clearance or binding that could indicate improper dimensions or manufacturing defects. Install the associated output shaft components according to exact manufacturer specifications, sequences, and torque values for optimal results and long-term reliability. Always refer to current Shacman service manuals for detailed installation procedures.
Experienced transmission technicians strongly recommend comprehensive inspection of all mating surfaces for wear patterns, scoring, or damage before installation procedures. Replace all related components if significant wear or damage is detected during the inspection process to prevent premature failure and ensure optimal system performance. Utilize proper specialized tools and equipment to prevent damage to the output shaft washer during installation and ensure correct positioning within the transmission assembly for reliable operation.
Regular systematic maintenance of the transmission system significantly extends output shaft washer service life and ensures operational reliability throughout the component’s lifecycle. Continuously monitor transmission performance parameters for early signs of issues that could indicate component wear, improper functioning, or impending failure requiring attention. Listen carefully for unusual mechanical noises during gear operation that may indicate developing washer wear, loosening, or other problems within the transmission assembly.
Conduct thorough output shaft washer inspections during scheduled transmission maintenance or when performance issues arise during normal operation. Look for visual signs of wear including deformation, galling, scoring, or abnormal wear patterns on the contact surfaces and engagement areas. Verify proper fitment and seating against mating components to ensure optimal performance characteristics are maintained throughout the service interval. Maintain detailed maintenance records to accurately track replacement intervals and component history.
Implement comprehensive preventive maintenance schedules based on accumulated mileage, transmission operating hours, or specific operational conditions according to manufacturer guidelines and industry best practices. Use only manufacturer-recommended transmission fluids, filters, and filtration systems that meet specification requirements for Fuller transmissions. Provide technician training for early recognition of transmission issues, proper maintenance procedures, and effective troubleshooting techniques for optimal system performance.
Selecting genuine Shacman parts like the Transmission Output Shaft Washer 12JS160T-1707108 ensures optimal performance characteristics, perfect compatibility, and long-term reliability for Fuller transmission systems in commercial vehicles. These components are specifically engineered for Shacman trucks and undergo rigorous validation testing under simulated operating conditions that replicate real-world stresses and environmental challenges. Genuine parts maintain full vehicle warranty coverage and provide perfect dimensional fitment during installation procedures.
Genuine Shacman parts deliver exceptional long-term value through extended service life, reduced failure rates, and minimized operational downtime in commercial applications. They are supported by Shacman’s comprehensive technical expertise, extensive service network, and global support infrastructure for parts and service requirements. Using genuine components protects your vehicle investment, maintains optimal resale value in the commercial vehicle marketplace, and ensures consistent performance standards across your fleet operations.
Every genuine Shacman part undergoes multiple comprehensive quality control procedures throughout the manufacturing process, from raw material selection to final inspection and packaging. Raw materials are sourced from certified suppliers meeting international quality standards and material specifications with full traceability and documentation. Manufacturing processes include numerous inspection points throughout production stages to ensure consistent quality, dimensional accuracy, and mechanical properties in every component produced.
The Transmission Output Shaft Washer plays a fundamentally critical role in overall transmission performance optimization, operational efficiency, and reliability in heavy-duty commercial vehicles. Understanding its precise function, installation requirements, and maintenance needs facilitates proper maintenance planning and execution for fleet managers, maintenance supervisors, and service professionals. This component directly affects power transfer efficiency, gear alignment, vibration characteristics, and overall drivability in commercial vehicle operations.
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Genuine Shacman parts are designed for maximum durability, performance efficiency, and environmental responsibility throughout their complete lifecycle in commercial vehicle applications. Extended service life means fewer component replacements, reduced resource consumption, and minimized environmental impact from manufacturing, distribution, and disposal processes. Proper transmission maintenance practices help vehicles operate more efficiently, contributing to reduced fuel consumption and improved sustainability.
Q: What is the recommended replacement interval for the Output Shaft Washer? A: Replace during major transmission services or when wear is detected, typically following manufacturer recommended service intervals for Fuller transmissions based on mileage or operating hours.
Q: Can I install this output shaft washer without professional assistance? A: Installation requires mechanical expertise, specialized tools, and technical knowledge; professional installation by qualified technicians is strongly recommended for optimal results.
Q: Is part number 12JS160T-1707108 compatible with other transmission models? A: It is specifically engineered for Fuller 12JS160T and 12JS200T transmissions in Shacman truck applications; verify compatibility before installation.
Q: What operational signs indicate potential output shaft washer failure? A: Unusual transmission noises, gear vibration, difficulty shifting, or axial movement may indicate developing issues requiring inspection and potential replacement.
Thank you for reviewing our comprehensive technical product overview. For additional information about the Fuller Transmission Output Shaft Washer 12JS160T-1707108, explore our technical resources, service manuals, or contact us through the provided communication channels. We remain committed to supporting your Shacman truck maintenance requirements with genuine, high-quality engineered components and professional technical support services for optimal fleet performance and reliability.
