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Shacman Sub-Shaft Key For Fuller Transmissions 12JSDX220T-1701121B: Precision Engineering for Optimal Performance

Sub-Shaft Key For Fuller Transmissions

Sub-Shaft Key For Fuller Transmissions

Ключ Вторичного Вала Для Трансмиссий Фуллер

Ключ Вторичного Вала Для Трансмиссий Фуллер

Llave de Sub-Eje para Transmisiones Fuller

Llave de Sub-Eje para Transmisiones Fuller

The Shacman Sub-Shaft Key For Fuller Transmissions with OEM number 12JSDX220T-1701121B is a critical component designed for heavy-duty truck transmissions. This precision-engineered part ensures proper power transfer between shafts and gears. It maintains alignment and prevents rotational slippage in transmission systems. The 12JSDX220T-1701121B key is manufactured to exact specifications for perfect fit. It is made from high-grade alloy steel for exceptional strength and durability. This component undergoes rigorous quality control testing before distribution. The sub-shaft key is essential for maintaining transmission integrity under heavy loads. It provides reliable performance in various operating conditions and temperatures. The precise dimensions of the 12JSDX220T-1701121B ensure compatibility with Fuller transmission systems. This product helps prevent costly transmission failures and downtime. It is designed to withstand the stresses of commercial truck operations. The key maintains its structural integrity even under extreme pressure. Regular inspection and replacement can extend transmission lifespan significantly. This component is crucial for smooth power transmission in heavy vehicles. It is engineered to minimize wear on connected transmission parts. The 12JSDX220T-1701121B key supports optimal fuel efficiency by reducing energy loss. It is resistant to deformation and shearing under normal operating conditions. The product meets international quality standards for automotive components. It is available through Shacman’s global distribution network. The sub-shaft key is easy to install with basic mechanical knowledge. It is packaged securely to prevent damage during shipping and handling.

Manufactured using advanced metallurgical processes, the 12JSDX220T-1701121B sub-shaft key offers superior performance characteristics. The heat treatment process enhances its hardness and tensile strength. This ensures the key can handle torque fluctuations without failure. The surface finish is optimized to reduce friction and wear. Precision machining guarantees exact dimensions for perfect mating with shafts. The key is designed with proper chamfers for easy installation. It features consistent cross-sectional geometry throughout its length. This maintains uniform stress distribution during operation. The material composition provides excellent resistance to fatigue and impact. The 12JSDX220T-1701121B undergoes magnetic particle inspection for defect detection. It is corrosion-treated to withstand harsh environmental conditions. The key maintains dimensional stability across temperature variations. It is compatible with various lubrication systems used in transmissions. The product is traceable through its unique identification marking. Quality assurance includes hardness testing and dimensional verification. The sub-shaft key is manufactured in controlled environmental conditions. It is stored properly to prevent oxidation and surface damage. The packaging includes protective coatings for long-term storage. Each unit is individually inspected before shipment. The manufacturing process follows ISO 9001 quality management standards. Technical specifications are verified against original equipment requirements. The key is designed to match OEM performance specifications exactly. It undergoes simulated load testing to verify durability. The product is backed by Shacman’s comprehensive warranty program.

Technical Specifications

Parameter Value
OEM Number 12JSDX220T-1701121B
Product Name Sub-Shaft Key For Fuller Transmissions
Brand Shacman
Material High-Strength Alloy Steel
Hardness HRC 40-45
Tensile Strength ≥ 1200 MPa
Surface Treatment Anti-Corrosion Coating
Temperature Range -50°C to 200°C
Compatibility Fuller Transmission Systems
Weight Approx. 0.8 kg

Key Features and Benefits

The Shacman 12JSDX220T-1701121B Sub-Shaft Key offers numerous advantages for transmission systems. Its high-strength alloy steel construction ensures durability under stress. The precise manufacturing guarantees perfect fit and alignment with shafts. This prevents rotational slippage and maintains transmission efficiency. The anti-corrosion coating extends product lifespan in harsh conditions. The key withstands extreme temperature variations without performance loss. It reduces vibration and noise in the transmission assembly. The component helps prevent costly transmission repairs and downtime. Its design minimizes wear on mating components and shafts. The key maintains dimensional stability throughout its service life. It is engineered to handle high torque loads reliably. The product supports smooth power transfer between transmission elements. It is compatible with standard transmission maintenance procedures. The key is easy to install during transmission overhaul or repair.

Material Excellence

The 12JSDX220T-1701121B utilizes premium alloy steel for optimal performance. This material offers excellent strength-to-weight ratio characteristics. It provides superior resistance to wear and deformation under load. The steel composition ensures consistent mechanical properties. Heat treatment processes enhance surface hardness and core toughness. This prevents premature failure due to fatigue or impact. The material maintains its properties across operating temperatures. It is selected specifically for transmission applications. The steel meets automotive industry standards for quality. It undergoes thorough material certification testing. The composition is optimized for machinability and durability.

Precision Manufacturing

Advanced CNC machining ensures dimensional accuracy for the 12JSDX220T-1701121B. Each key is manufactured to tight tolerance specifications. This guarantees perfect fit with transmission shafts and gears. Precision grinding creates smooth surfaces and exact geometries. Automated inspection verifies critical dimensions during production. Statistical process control maintains consistent quality standards. The manufacturing process includes multiple quality checkpoints. Surface finish is controlled to minimize friction and wear. Chamfers and radii are precisely formed for easy installation. Each batch undergoes sample testing for verification. The process ensures repeatability and reliability across production runs.

Installation and Maintenance Guidelines

Proper installation of the 12JSDX220T-1701121B sub-shaft key is crucial for optimal performance. Always clean the shaft and hub keyways before installation. Ensure both surfaces are free from burrs and contamination. The key should slide into position without forced hammering. Use appropriate tools for installation to prevent damage. Verify key alignment with both shaft and hub keyways. Apply recommended lubricant to facilitate smooth assembly. Check for proper seating and contact along all surfaces. Follow torque specifications for fastening components. Conduct visual inspection after installation completion. Regular maintenance includes checking for wear during service intervals. Look for signs of fretting, galling, or deformation. Replace the key if any damage or excessive wear is observed. Always use genuine Shacman parts for replacements. Keep records of installation dates and maintenance history.

Troubleshooting Common Issues

Several issues may indicate problems with the sub-shaft key. Unusual noises during operation suggest improper installation. Vibration or shuddering may indicate key wear or damage. Difficulty shifting gears could relate to key alignment issues. Visible wear patterns show incorrect fit or lubrication problems. Key seizure in keyway suggests corrosion or contamination. Regular inspection can identify these issues early. Addressing problems promptly prevents further transmission damage. Always diagnose the root cause of failure before replacement. Consider professional assistance for complex transmission issues. Follow manufacturer guidelines for troubleshooting procedures.

Quality Assurance and Testing

The 12JSDX220T-1701121B sub-shaft key undergoes comprehensive quality testing. Material certification verifies chemical composition and mechanical properties. Dimensional inspection ensures compliance with specification requirements. Hardness testing confirms proper heat treatment results. Surface finish measurement guarantees optimal performance characteristics. Magnetic particle inspection detects surface and near-surface defects. Sample testing validates performance under simulated operating conditions. Batch traceability maintains quality control throughout production. The product meets ISO 9001 quality management standards. It complies with automotive industry specifications for transmission components. Each shipment includes necessary documentation and certificates. Quality audits ensure continuous improvement in manufacturing processes. Customer feedback is incorporated into quality enhancement initiatives.

Performance Validation

Rigorous testing validates the 12JSDX220T-1701121B performance capabilities. Fatigue testing simulates long-term operational conditions. Torque capacity testing verifies strength under load. Environmental testing assesses performance in various conditions. Wear resistance testing evaluates long-term durability. Corrosion testing ensures protection in harsh environments. Compatibility testing confirms proper fit with transmission systems. Accelerated life testing predicts product lifespan accurately. All test results are documented and maintained for reference. Performance validation ensures customer satisfaction and reliability. Testing protocols follow international standards and methodologies.

Applications and Compatibility

The 12JSDX220T-1701121B sub-shaft key is designed for Fuller transmission systems. It is compatible with various heavy-duty truck models using these transmissions. The key finds application in commercial freight transportation vehicles. It is suitable for construction and mining equipment transmissions. The component works in agricultural machinery with compatible systems. It serves in bus and coach transmission applications. The key is used in emergency vehicle transmission systems. It supports military vehicle transmission requirements. The product is applicable in marine transmission systems. It works in stationary power generation equipment. The key is versatile across multiple industrial applications. It is designed for original equipment and replacement markets.

Industry Standards Compliance

The 12JSDX220T-1701121B complies with international automotive standards. It meets material specification requirements for transmission components. The product follows dimensional standards for key manufacturing. It adheres to surface treatment specifications for corrosion protection. The key complies with hardness and strength requirements. It meets quality management system certification standards. The product follows environmental compliance regulations. It adheres to safety standards for automotive components. The manufacturing process follows industry best practices. Documentation meets traceability and certification requirements. The product supports compliance with vehicle safety regulations.

Why Choose Shacman Genuine Parts

Shacman genuine parts like the 12JSDX220T-1701121B offer guaranteed quality and performance. They are engineered to exact OEM specifications for perfect fit. Genuine parts ensure compatibility and optimal system performance. They undergo rigorous testing and quality control procedures. Shacman provides comprehensive warranty coverage for genuine parts. Technical support is available for installation and troubleshooting. The company maintains consistent quality across production batches. Genuine parts help maintain vehicle warranty conditions. They ensure safety and reliability in operation. Shacman invests in research and development for product improvement. The brand has established reputation for quality in automotive industry. Genuine parts are available through authorized distribution channels. They come with proper documentation and identification markings. Shacman maintains inventory for quick order fulfillment. The company offers competitive pricing for genuine components.

Customer Support Services

Shacman provides comprehensive support for the 12JSDX220T-1701121B sub-shaft key. Technical documentation is available for installation guidance. Product specialists can answer technical questions and provide advice. Warranty claims processing is efficient and customer-focused. Spare parts availability is maintained through global network. Training resources help mechanics with proper installation procedures. Customer feedback is actively sought and implemented. After-sales support ensures customer satisfaction. Emergency order processing accommodates urgent requirements. Online resources provide additional product information. Regional support centers offer localized assistance. Multi-language support accommodates international customers.

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