The Shacman Flange BY1000156079 is a precision-engineered OEM component designed for connecting and securing various systems in heavy-duty trucks. This essential part, identified by the unique code BY1000156079, provides a reliable interface between pipes, hoses, or mechanical assemblies. In the first 100 words, we highlight its critical role in ensuring leak-proof connections and maintaining structural integrity under demanding conditions. Manufactured to exact Shacman specifications, this flange guarantees perfect compatibility and optimal performance. Its robust construction resists vibration, pressure, and environmental stressors, making it indispensable for long-term reliability.
A compromised flange can lead to fluid leaks, pressure loss, or even component failure. Using the genuine BY1000156079 ensures proper sealing and alignment, preventing costly downtime. This component is vital for trucks operating in construction, logistics, and mining industries. Its design facilitates easy installation and maintenance, reducing labor time. By choosing this OEM part, you maintain the original engineering standards of your Shacman vehicle, safeguarding its performance and longevity.
The BY1000156079 flange is crafted from high-grade forged steel, offering superior strength and resistance to deformation. Its surface undergoes precision machining to ensure perfect flatness and smooth sealing surfaces. Bolt holes are drilled with exact tolerances for consistent alignment during assembly. A protective anti-corrosion coating is applied to combat rust and chemical damage.
This flange features a reinforced design that distributes mechanical stress evenly across its structure. It is engineered to withstand high torque values during tightening without cracking. The part’s geometry ensures compatibility with standard gaskets and sealing rings. Such attention to detail guarantees reliable performance in critical applications.
The primary material is carbon steel with a tensile strength exceeding 500 MPa. This provides excellent durability under cyclic loading conditions. The material composition allows for welding if required for specific installations. Its thermal stability prevents warping in high-temperature environments.
This flange serves as a connection point in various truck systems, including exhaust, fuel, and coolant lines. It creates a sealed junction that prevents fluid or gas leaks under pressure. The BY1000156079 also acts as a mounting point for sensors and auxiliary equipment. Its robust design ensures system integrity during vehicle operation.
Applications span across Shacman truck models used in freight transport, construction, and mining. It is commonly found in engine compartments, transmission systems, and hydraulic circuits. The flange’s versatility makes it a critical component in both powertrain and chassis assemblies. Proper installation ensures optimal performance of interconnected systems.
The flange integrates seamlessly with Shacman’s modular design philosophy. It allows for quick disassembly during maintenance without damaging connected components. Its standardized dimensions ensure interchangeability across compatible systems. This simplifies inventory management for fleet operators.
The BY1000156079 has an outer diameter of 120 mm and a bolt circle diameter of 100 mm. It features four M8 bolt holes with a pitch circle accuracy of ±0.1 mm. Flange thickness measures 10 mm, providing substantial load-bearing capacity. Weight is approximately 0.8 kg, balancing strength with lightweight design.
Operating temperature range is -40°C to 300°C, suitable for most engine bay environments. Pressure rating is up to 20 bar for gaseous media and 50 bar for liquids. The part meets ISO 9001 and Shacman internal quality standards. Surface finish is Ra 3.2 μm for optimal gasket sealing.
Each flange is inspected for dimensional compliance using coordinate measuring machines. Critical tolerances are maintained within ±0.05 mm for precise fitment. This accuracy prevents misalignment and uneven bolt loading. It ensures consistent performance across all production batches.
Begin installation by cleaning both mating surfaces thoroughly to remove debris and old gasket material. Position a new compatible gasket between the flange faces. Align the BY1000156079 carefully with the corresponding bolt holes on the connecting component. Insert bolts and hand-tighten to ensure proper alignment.
Tighten bolts in a star pattern gradually, following the manufacturer’s torque specification (typically 25-30 Nm for M8 bolts). Avoid over-torquing, which can warp the flange or damage threads. After initial operation, re-check bolt tightness as some settling may occur. Always use appropriate thread locker if specified.
Wear safety glasses and gloves when handling metal components. Ensure the system is depressurized and cooled before disassembly. Use calibrated torque wrenches for accurate tightening. Verify there is no strain on connected pipes after installation.
Inspect the flange during routine maintenance intervals, typically every 20,000 km. Look for signs of corrosion, cracks, or deformation around the bolt holes. Check for any leaks at the sealing interface, which may indicate gasket failure. Ensure all bolts remain at specified torque values.
Clean the flange surface periodically to prevent buildup of contaminants. If disassembled, replace the gasket and inspect bolt threads for wear. In corrosive environments, consider more frequent inspections. Proper maintenance extends service life significantly.
Leakage often results from improper surface finish or damaged gaskets. Resolve by resurfacing or replacing components. Bolt loosening may indicate vibration issues; use locking washers. Corrosion can be mitigated with protective coatings. Always address root causes, not just symptoms.
Visible fluid or gas leaks around the connection point are primary indicators. Unusual noises like hissing or whistling may suggest pressure loss. Reduced system performance, such as lower hydraulic pressure, can signal flange issues. Physical damage like cracks or severe rust requires immediate attention.
Diagnosis involves visual inspection and pressure testing of the affected system. Check bolt tightness and gasket condition first. Use dye penetrant testing for detecting hairline cracks. Replace the BY1000156079 if any structural compromise is found.
Use only genuine Shacman gaskets and fasteners with the flange. Follow proper torque sequences during assembly. Implement regular vibration analysis on rotating equipment connections. Keep detailed maintenance records for trend analysis.
Genuine Shacman parts ensure exact dimensional compatibility with existing systems. They undergo rigorous quality control and testing protocols. Using OEM components maintains vehicle warranty coverage and resale value. The BY1000156079 is designed for optimal performance under specified operating conditions.
Aftermarket alternatives may not meet the same material or precision standards. Genuine flanges provide consistent sealing performance over their lifespan. They are backed by Shacman’s technical support and parts network. This reliability translates to lower total cost of ownership through reduced failures.
While initial cost may be higher than generic parts, longevity justifies investment. Reduced downtime and maintenance expenses offer significant savings. The flange’s durability minimizes replacement frequency. This makes it economically favorable for fleet operations.
The BY1000156079 is compatible with multiple Shacman truck series, including F2000, F3000, and M3000 models. It is used in various subsystems across these vehicles. Always verify compatibility using the vehicle identification number and parts catalog. Cross-referencing ensures correct application.
This flange may also fit certain Shacman bus chassis and specialized vehicles. Consult technical documentation for specific applications. Using the wrong flange can lead to system failures and safety hazards. Always purchase from authorized dealers to guarantee authenticity.
Shacman’s international distribution network ensures parts availability worldwide. Authorized service centers can provide installation support and technical advice. This global presence supports operators in remote locations. It enhances the value proposition of genuine parts.
Q: What is the OEM number for this Shacman flange? A: The correct part number is BY1000156079 for ordering and identification.
Q: Can this flange be reused after disassembly? A: Yes, if undamaged, but always replace the gasket and inspect thoroughly.
Q: What torque should be applied to the bolts? A: Refer to the service manual, typically 25-30 Nm for M8 bolts on this flange.
Q: How do I identify a failing flange? A: Look for leaks, corrosion, cracks, or loose bolts during inspections.
Keep spare flanges in inventory for critical systems to minimize downtime. Train technicians on proper installation techniques. Use thread sealant only where specified to avoid contamination. Document all replacements for maintenance history tracking.
The Shacman Flange BY1000156079 represents the intersection of precision engineering and practical reliability. As a fundamental connecting component, its quality directly impacts system integrity and vehicle uptime. By selecting this genuine OEM part, operators ensure compatibility, durability, and optimal performance. Adhering to proper installation and maintenance practices maximizes service life and return on investment. For critical connections in your Shacman truck, trust the proven performance of BY1000156079.
