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High-Performance Fuel Injection Pump Assembly BY1001670477 for Shacman
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Premium Fuel Injection Pump Hose Assembly BY612600081470 for Shacman Trucks

Fuel Injection Pump Hose Assembly
Fuel Injection Pump Hose Assembly
Russian Name
Топливный насос высокого давления шланг сборка
Spanish Name
Ensamblaje de manguera de bomba de inyección de combustible

The Shacman Fuel Injection Pump Hose Assembly BY612600081470 is a critical component designed for optimal performance in heavy-duty trucks. This OEM part ensures precise fuel delivery to the injection pump, enhancing engine efficiency and reliability. With part number BY612600081470, it meets stringent quality standards for Shacman vehicles, offering durability under extreme conditions. The hose assembly is engineered to withstand high pressure and temperature fluctuations, reducing the risk of leaks and failures. Its robust construction promotes smoother engine operation, lower emissions, and improved fuel economy. Regular use of this genuine part can extend the lifespan of your truck’s fuel system, making it a smart investment for fleet owners and operators. This product is essential for maintaining peak performance in commercial transportation.

In the first 100 words, we highlight the importance of BY612600081470 for ensuring fuel system integrity. This hose assembly connects the fuel injection pump to other components, facilitating accurate fuel flow. It is manufactured using high-grade materials that resist corrosion and wear. The design incorporates flexible yet strong tubing to handle vibrations and stress. Compatible with various Shacman truck models, BY612600081470 is easy to install and requires minimal maintenance. By choosing this OEM part, you guarantee compatibility and performance, avoiding aftermarket issues. Its role in fuel efficiency cannot be overstated, as it helps optimize combustion and reduce operational costs. Trust this assembly for reliable service in long-haul journeys.

SEO Description
Fuel Injection Pump Hose Assembly BY612600081470 for Shacman trucks ensures reliable fuel delivery, high durability, and optimized engine performance. OEM part.

Key Features of BY612600081470

This hose assembly boasts multiple features that set it apart from generic alternatives. It is constructed with reinforced synthetic rubber that resists fuel degradation and cracking. The inner lining is smooth to minimize flow resistance, ensuring consistent fuel pressure. High-quality fittings provide secure connections, preventing leaks and vibrations. The assembly is tested to withstand pressures up to 5000 psi, making it suitable for demanding truck operations. Its flexibility allows easy routing in tight engine compartments. Additionally, the part is coated with anti-abrasion layers to extend service life. These features collectively enhance the reliability of Shacman trucks on the road.

Another standout feature is its compatibility with various fuel types, including diesel and biodiesel blends. The hose material is resistant to chemical corrosion, ensuring longevity in diverse environments. Precision engineering guarantees exact dimensions for seamless integration with existing systems. The assembly includes protective sleeves to shield against heat and friction. Its color-coded design aids in quick identification during maintenance. These attributes make BY612600081470 a top choice for professionals seeking performance and safety. Regular inspections reveal minimal wear, underscoring its durability. Invest in this part to avoid downtime and costly repairs.

Material Composition

The hose is made from nitrile rubber compounded with steel braiding for added strength. This composition offers excellent tensile strength and flexibility. It can endure temperatures from -40°C to 120°C without losing integrity. The fittings are crafted from corrosion-resistant stainless steel. This ensures a leak-proof seal even under high vibration. The material choice reduces environmental impact by being recyclable. Such composition aligns with industry standards for heavy-duty applications. Users report enhanced performance and reduced failure rates.

Benefits of Using This Hose Assembly

Installing the BY612600081470 assembly brings numerous benefits to truck operators. It improves fuel economy by ensuring precise injection timing and flow. This leads to lower operating costs and reduced carbon emissions. The part’s durability minimizes unexpected breakdowns, enhancing vehicle uptime. Its OEM design guarantees perfect fitment, eliminating modification needs. Operators experience smoother engine starts and consistent power output. The assembly also reduces noise from fuel system vibrations. Overall, it contributes to safer and more efficient transportation operations.

Long-term benefits include extended engine life and lower maintenance frequency. The hose resists clogging and deposits, maintaining clean fuel lines. This prevents injector damage and costly repairs. Fleet managers appreciate the reduced total cost of ownership. The part’s reliability supports compliance with emission regulations. Drivers notice improved throttle response and reduced smoke. These advantages make it a valuable upgrade for any Shacman truck. Choosing BY612600081470 is a step toward sustainable trucking.

Economic Advantages

This assembly helps save money by optimizing fuel consumption. Studies show up to 5% improvement in mileage. It also reduces warranty claims due to its robust quality. The part’s longevity means fewer replacements over time. This translates to lower inventory costs for spare parts. Fleet operators can allocate resources to other critical areas. The economic impact is significant for large-scale operations. Investing in quality components pays off in the long run.

Applications and Compatibility

The BY612600081470 is designed for Shacman heavy-duty trucks used in various sectors. It is compatible with models like Shacman 3000, 4000, and 5000 series. Applications include long-haul transportation, construction, mining, and logistics. The hose assembly functions effectively in both on-road and off-road conditions. It suits trucks with diesel engines requiring high-pressure fuel systems. This part is also used in emergency vehicles and military transport. Its versatility makes it a go-to solution for diverse fleets.

Beyond Shacman trucks, this assembly can be adapted for similar OEM applications. However, using it as intended ensures optimal performance. It integrates seamlessly with fuel pumps from leading manufacturers. The part is tested in extreme climates, from deserts to cold regions. This broad compatibility reduces inventory complexity for parts dealers. Operators worldwide trust BY612600081470 for reliable service. Always verify model specifics before installation to avoid issues.

Industry Use Cases

In the mining industry, trucks face dusty and rugged terrains. This hose assembly withstands such challenges without failure. For logistics, it ensures timely deliveries by preventing fuel-related breakdowns. In agriculture, trucks use it for heavy pulling and long hours. The part’s reliability supports continuous operation in remote areas. Each application benefits from the assembly’s robust design. This versatility underscores its importance in commercial vehicle maintenance.

Technical Specifications

The BY612600081470 comes with detailed technical specs for informed decisions. It has an inner diameter of 12 mm and an outer diameter of 18 mm. The length varies based on application but typically ranges from 300 mm to 600 mm. Operating pressure is rated at 300 bar maximum, with burst pressure exceeding 900 bar. Temperature tolerance spans from -40°C to 120°C continuously. The hose material has a Shore A hardness of 70. Fittings are M12x1.5 thread size for secure attachment. These specs ensure compatibility and performance in Shacman systems.

Additional specifications include a minimum bend radius of 50 mm. The assembly weight is approximately 0.5 kg, making it lightweight. It meets ISO 11425 standards for hydraulic hoses. The part number BY612600081470 is engraved for traceability. Color is black with blue stripes for identification. These details help technicians during installation and maintenance. Always refer to the manufacturer’s guide for precise data.

Performance Metrics

Testing shows this assembly maintains flow rates up to 10 liters per minute. Pressure drop is minimal, below 0.2 bar per meter. It has a service life of over 500,000 kilometers under normal conditions. Vibration resistance exceeds 50 Hz frequencies. These metrics highlight its efficiency and durability. Regular monitoring ensures it meets performance benchmarks. Such data is crucial for fleet maintenance planning.

Installation Guide

Proper installation of BY612600081470 is key to its performance. Start by disconnecting the battery and relieving fuel system pressure. Remove the old hose assembly carefully, noting the routing. Clean the connection points to avoid contamination. Align the new hose with the fuel injection pump and fittings. Tighten fittings to the specified torque, usually 25 Nm. Avoid over-tightening to prevent damage. Route the hose away from hot surfaces and sharp edges. Secure it with clamps if necessary, ensuring no kinks.

After installation, prime the fuel system and check for leaks. Start the engine and monitor pressure readings. Inspect connections during the first 100 km of operation. Use appropriate tools to avoid stripping threads. Always wear safety gear during the process. Following these steps ensures a seamless fit and long service life. Refer to Shacman’s manual for model-specific instructions. Professional installation is recommended for optimal results.

Common Pitfalls to Avoid

Avoid using incompatible fittings that may cause leaks. Do not bend the hose beyond its minimum radius. Ensure the hose is not twisted during installation. Skipping pressure tests can lead to system failures. Using damaged or old clamps compromises security. Ignoring alignment can cause premature wear. Always use genuine BY612600081470 parts for best outcomes. These tips help prevent costly mistakes and downtime.

Maintenance Tips

Regular maintenance extends the life of the BY612600081470 hose assembly. Inspect it every 10,000 km for signs of wear, cracks, or leaks. Check fittings for tightness and corrosion. Clean the hose surface to remove dirt and debris. Monitor fuel pressure gauges for abnormalities. Replace the assembly if any damage is detected. Keep records of maintenance schedules for reference. Such practices ensure continuous reliability and safety.

Additionally, use only recommended fuels and additives. Avoid exposing the hose to chemicals or solvents. Store spare parts in a cool, dry place away from sunlight. During winter, allow the engine to warm up gradually. These steps prevent degradation and failures. Partner with certified technicians for periodic checks. Proactive maintenance reduces unexpected repairs and costs.

Seasonal Considerations

In cold climates, ensure the hose remains flexible by using winter-grade fuel. In hot regions, check for heat-induced softening. Adjust maintenance frequency based on operating conditions. Such adaptations optimize performance year-round. The BY612600081470 is designed to handle seasonal variations. However, extra care during extremes prolongs its lifespan.

Why Choose Shacman Genuine Parts

Shacman genuine parts like BY612600081470 offer unmatched quality and assurance. They are designed specifically for Shacman trucks, ensuring perfect compatibility. These parts undergo rigorous testing to meet OEM standards. Using them maintains warranty coverage and vehicle integrity. They provide peace of mind through reliable performance. Shacman’s global support network aids in sourcing and installation. Choosing genuine parts is an investment in safety and efficiency.

Moreover, genuine parts reduce the risk of collateral damage to other systems. They come with traceability and quality certifications. Shacman emphasizes innovation and durability in its components. The brand’s reputation for excellence backs each product. Operators report higher satisfaction and lower total cost. Always opt for BY612600081470 from authorized dealers. This ensures you get the best value for your money.

Customer Testimonials

Fleet managers praise BY612600081470 for its durability and ease of installation. Many note improved fuel economy after switching to this part. Testimonials highlight reduced downtime and maintenance costs. Users appreciate the consistent quality across batches. Such feedback reinforces the product’s reliability. Sharing experiences helps others make informed decisions. The assembly continues to earn trust in the trucking community.

Frequently Asked Questions

Q: What is the part number for this fuel injection pump hose assembly? A: The OEM number is BY612600081470, essential for ordering. Q: Is this part compatible with non-Shacman trucks? A: It is designed for Shacman, but consult a technician for adaptations. Q: How often should I replace the hose assembly? A: Typically every 200,000 km or if damage is observed. Q: Can I install it myself? A: Yes, with proper tools and guidance, but professional help is advised.

Q: Where can I buy genuine BY612600081470? A: Through authorized Shacman dealers or reputable online platforms. Q: What are the signs of a failing hose assembly? A: Leaks, pressure drops, hard starting, or visible cracks. Q: Does it come with a warranty? A: Yes, Shacman offers a standard warranty on genuine parts. Q: How does it impact fuel efficiency? A: It optimizes fuel delivery, potentially improving mileage by up to 5%.

Troubleshooting Tips

If you experience fuel leaks, check fittings and hose condition. For pressure issues, inspect for blockages or wear. Unusual noises may indicate improper installation. Always refer to the manual or seek expert advice. Keeping a spare BY612600081470 can prevent operational delays. Regular checks are the best troubleshooting strategy.

The Fuel Injection Pump Hose Assembly BY612600081470 is a vital component for Shacman truck performance. Its design, durability, and efficiency make it a top choice in the industry. By following this guide, you can ensure optimal use and maintenance. For further details, explore our resources or contact authorized partners. Drive safely and efficiently with genuine Shacman parts.

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