Air Compressor Water Pipe Assembly
Сборочный узел водяной трубы компрессора
Conjunto de Tubería de Agua del Compresor de Aire
The Shacman Air Compressor Water Pipe Assembly BY612600130759 is an essential OEM cooling system component designed to manage the thermal load of the truck’s air compressor. This complete assembly, bearing the unique identifier BY612600130759, ensures efficient coolant circulation between the engine block and the compressor, preventing overheating and maintaining optimal operating temperatures. It integrates precisely formed pipes and durable hoses into a single, reliable unit, guaranteeing a perfect fit for specific Shacman truck models. The BY612600130759 assembly is critical for sustaining the air compressor’s performance, which directly influences braking efficiency and auxiliary pneumatic functions. Engineered from high-quality, corrosion-resistant materials, it endures constant exposure to engine heat, vibration, and coolant chemistry. Selecting the genuine BY612600130759 assembly is a decisive step toward ensuring your truck’s cooling system integrity, promoting extended compressor lifespan, and avoiding operational downtime caused by cooling failures.
This specific assembly, BY612600130759, consolidates multiple connection points into one factory-tested unit, simplifying the supply and return coolant lines for the air compressor. Its design eliminates potential leak points and installation errors associated with separate components. By providing a dedicated and efficient cooling path, it allows the compressor to operate within its engineered thermal envelope, even during demanding, continuous use. This enhances overall system reliability and air pressure consistency. Investing in the authentic Shacman BY612600130759 Water Pipe Assembly is a proactive maintenance strategy that safeguards a vital vehicle subsystem. Examine its construction, compatibility, and benefits to understand why it is the recommended OEM solution for ensuring uninterrupted vehicle performance and safety.
| Parameter | Value |
|---|---|
| OEM Number | BY612600130759 |
| Product Name | Air Compressor Water Pipe Assembly |
| Brand | Shacman |
| Assembly Type | Integrated Coolant Feed and Return Assembly |
| Primary Pipe Material | Stainless Steel / Aluminum Composite |
| Hose Material | Thermo-resistant Silicone & EPDM Blend |
| Coolant Compatibility | OAT, HOAT, and Conventional Ethylene-Glycol Coolants |
| Maximum Continuous Temperature | 125°C (257°F) |
| Operating Pressure Range | 1.5 – 4 Bar (22 – 58 PSI) |
| Connection Standard | Beaded Hose Ends with Constant-Tension Spring Clamps |
| Compatible Truck Models | Shacman F3000, New M3000 Series (Specific Engine Configurations) |
| Quality Standards | ISO 9001:2015, IATF 16949, Shacman Component Standard SCS-102 |
The Air Compressor Water Pipe Assembly BY612600130759 is meticulously engineered as a complete, plug-and-play cooling circuit solution. It combines rigid metal pipes for structural routing with flexible, reinforced hoses to accommodate engine movement and thermal expansion. The junctions are secured with professional-grade clamps designed to maintain sealing force over time. The assembly’s geometry is optimized using CAD and real-world fitting trials to ensure it avoids interference with other engine bay components. This thoughtful design of the BY612600130759 guarantees a hassle-free installation and long-term reliability.
Precision manufacturing ensures every BY612600130759 assembly meets exact dimensional tolerances. The pipes are shaped to provide the shortest, most efficient coolant path without sharp bends that could restrict flow. Each assembly undergoes a final functional test where it is pressurized with air while submerged to check for leaks. This rigorous quality control means the BY612600130759 you install is a validated component, ready to perform its critical cooling function from the first moment of operation.
The composite metal pipes in the BY612600130759 assembly offer an ideal balance of strength, lightweight construction, and corrosion resistance. The specialized hose material is compounded to resist cracking, ozone attack, and swelling from continuous contact with hot coolant. This material selection ensures the BY612600130759 can withstand the harsh underhood environment, including exposure to road chemicals, high temperatures, and constant vibration, providing a service life that matches or exceeds that of the original component.
The core benefit of the BY612600130759 assembly is maintaining the air compressor’s thermal efficiency. A properly cooled compressor operates more effectively, compressing air with less effort and generating less internal heat. This translates to consistent air pressure for the braking system, quicker reservoir recharge times, and reduced strain on the truck’s engine. Using the genuine BY612600130759 part ensures this thermal management operates as Shacman engineers intended, which is crucial for safety and performance.
From a maintenance perspective, the BY612600130759 assembly simplifies servicing. Replacing multiple individual hoses and pipes with one certified assembly reduces labor time and eliminates the risk of incorrect part selection or installation error. This consolidation also reduces the total number of potential failure points in the cooling circuit. For fleet operators, this means lower maintenance costs, less inventory complexity, and improved vehicle availability due to faster, more reliable repairs.
A failure in the compressor cooling circuit can have severe consequences. A leak from the BY612600130759 assembly can lead to coolant loss, potentially causing engine overheating. More critically, an overheated compressor can seize or suffer internal damage, leading to a complete loss of air pressure for brakes and suspension. The robust design of the genuine BY612600130759 assembly acts as a preventative measure, protecting these much more expensive components from failure.
The Air Compressor Water Pipe Assembly BY612600130759 is designed for liquid-cooled air compressors on specific Shacman truck models. It is commonly found in applications within the F3000 and newer M3000 series, particularly those equipped with certain high-output engines where thermal management is paramount. This assembly forms the dedicated coolant link between the engine’s water jacket and the air compressor’s cooling passages.
Accurate fitment is critical. The BY612600130759 assembly is not universally interchangeable with other part numbers, even if they look similar. Using the wrong assembly can result in poor fit, kinked hoses, or incorrect connection to the compressor ports, leading to inadequate cooling. Always verify your truck’s model, engine number, and existing OEM part number to ensure BY612600130759 is the correct replacement before purchase.
Indicators that the BY612600130759 assembly may require replacement include visible coolant puddles or stains under the compressor area, steam from the engine bay, or a persistent drop in coolant level without other obvious leaks. The hoses may feel excessively soft, hard, or cracked to the touch. In some cases, the compressor body may be noticeably hotter than the surrounding engine parts. Addressing these signs promptly by installing a new BY612600130759 assembly can prevent a minor issue from becoming a major breakdown.
To install the BY612600130759 assembly, first allow the engine to cool completely and safely drain a portion of the cooling system. Carefully disconnect the old assembly, noting its routing. Clean the mounting surfaces on the engine block and compressor. Install the new BY612600130759 assembly, following the original routing path precisely. Secure all clamps to the manufacturer’s recommended torque specification. Refill the cooling system with the correct coolant mixture, bleed the system of air, start the engine, and inspect thoroughly for leaks at operating temperature.
Preventive maintenance for the BY612600130759 assembly involves incorporating it into your regular visual inspection routine. During oil changes or major services, check the entire length of the assembly for any signs of physical damage, hose degradation, or corrosion on metal parts. Ensure clamps are secure and that there is no chafing against other components. Adherence to the truck’s overall coolant replacement schedule is also vital to protect the internal surfaces of the BY612600130759 assembly from corrosion and scaling.
If a leak appears after installing a new BY612600130759 assembly, first check that all clamps are properly positioned and tightened. Inspect the hose ends and pipe beads for damage. Ensure the assembly is not under tension or twisted, which can cause premature failure. If the compressor temperature remains high, verify the cooling system is properly bled of air and that the thermostat and water pump are functioning correctly. The issue may lie elsewhere in the broader cooling system.
Selecting the genuine Shacman BY612600130759 assembly is an investment in certified quality and guaranteed compatibility. It is manufactured on the same production lines with the same materials and tolerances as the part originally installed on your truck. This ensures perfect fit, optimal flow characteristics, and material durability that has been validated through Shacman’s extensive testing protocols. Using the genuine part maintains the vehicle’s engineered performance and supports any remaining warranty coverage.
Shacman’s OEM components are backed by comprehensive Research & Development. The BY612600130759 assembly is designed to meet specific durability targets for vibration, thermal cycling, and pressure fatigue. Aftermarket copies often fail to replicate these material properties and testing standards, leading to a higher risk of premature failure. The genuine BY612600130759 provides peace of mind, knowing the component will perform reliably, protecting your vehicle’s operational readiness and your bottom line.
Non-genuine assemblies pose significant risks. Inferior hose materials can degrade quickly, leading to sudden coolant loss and engine overheating. Poorly formed metal pipes may not align correctly, causing stress on connections and leaks. Substandard clamps can lose tension or corrode. These failures not only necessitate another repair but can also cause collateral damage to the air compressor and engine. The total cost of a non-OEM failure often far exceeds the initial savings on the part.
The production of the BY612600130759 assembly follows Shacman’s integrated quality management system, certified to IATF 16949 standards. Raw materials are sourced from approved suppliers and undergo incoming quality checks. The assembly process uses calibrated tools and fixtures to ensure consistency. Every single BY612600130759 assembly is subject to a final pressure test, as mentioned, and statistical process control monitors production quality continuously. This commitment to excellence is embedded in every component.
Shacman is dedicated to sustainable manufacturing practices. The materials in the BY612600130759 assembly are selected for performance and longevity, reducing waste from frequent replacements. At the end of its long service life, the metal components are fully recyclable. By choosing a durable OEM part like the BY612600130759, you contribute to a circular economy and reduce the environmental footprint associated with vehicle maintenance.
Modern truck engines are designed for maximum efficiency and lower emissions, which often results in higher operating temperatures. Auxiliary components like the air compressor must be kept cool to prevent them from becoming a liability. The BY612600130759 assembly is engineered to meet this challenge, providing robust cooling capacity that supports the overall thermal strategy of advanced Shacman powertrains, ensuring all systems work in harmony for optimal fuel economy and reliability.
The Shacman Air Compressor Water Pipe Assembly BY612600130759 is a fundamental component that safeguards the performance and longevity of your truck’s air supply system. Its failure can compromise braking safety and lead to expensive repairs. Opting for the genuine, high-quality BY612600130759 assembly is a cost-effective, proactive decision that prevents downtime and protects your vehicle investment. It ensures the critical cooling function operates flawlessly, supporting the relentless demands of commercial transportation.
In summary, do not underestimate the importance of this specialized cooling circuit. Prioritize authenticity and quality for all critical system components. The genuine Shacman BY612600130759 assembly offers guaranteed fit, proven durability, and the backing of OEM engineering. Make it a part of your scheduled maintenance plan and replace it with the authentic part at the first sign of wear. This disciplined approach is essential for achieving maximum vehicle uptime, ensuring safety compliance, and maintaining the operational readiness of your fleet.
To maintain peak cooling system performance and ensure perfect compatibility, always choose the authentic Shacman Air Compressor Water Pipe Assembly BY612600130759.
