The Shacman 400L Aluminum Alloy Fuel Tank Assembly, bearing the precise OEM number DZ9114552780, is engineered to provide superior fuel storage for heavy-duty trucks. This high-capacity, lightweight assembly ensures reliable long-distance operations by offering an extended range and excellent durability. The component with the DZ9114552780 code is crafted from premium aluminum alloy, providing exceptional resistance to corrosion and harsh environmental conditions.
Designed specifically for Shacman trucks, this fuel tank assembly integrates seamlessly with the vehicle’s fuel system, featuring robust fittings and a secure mounting design. Its large 400-liter capacity reduces refueling stops, increasing operational efficiency and productivity. The DZ9114552780 assembly meets strict OEM specifications, guaranteeing optimal performance and safety for demanding transport tasks.
| Parameter | Specification |
|---|---|
| OEM Part Number | DZ9114552780 |
| Product Name | 400L Aluminum Alloy Fuel Tank Assembly |
| Brand | Shacman |
| Material | High-Strength Aluminum Alloy (Grade 5052/5083) |
| Total Capacity | 400 Liters (Approx. 106 US Gallons) |
| Dimensions (LxWxH) | Custom fit for Shacman chassis |
| Weight (Empty) | Approx. 45-55 kg (Varies by configuration) |
| Working Pressure | Atmospheric with vented cap system |
| Fittings Included | Fuel sending unit port, filler neck, vent, drain plug |
| Compatible Models | Shacman 3000 Series, 5000 Series, F3000, M3000 |
| Certification & Standards | ISO 9001, OEM Factory Standards, DOT Compliance |
The 400L Aluminum Alloy Fuel Tank Assembly with the part number DZ9114552780 represents Shacman’s commitment to advanced truck component engineering. This assembly is not just a container but a complete, integrated system designed for efficiency and longevity. It serves as the primary fuel reservoir for heavy-duty Shacman trucks, enabling them to undertake long-haul journeys with fewer stops.
Constructed from military-grade aluminum alloy, the DZ9114552780 tank offers an excellent strength-to-weight ratio. This material choice significantly reduces the overall weight of the vehicle compared to steel tanks, contributing to better fuel economy and higher payload capacity. The assembly includes all necessary fittings, such as the fuel level sensor port and breather vents, pre-installed for seamless integration.
Every DZ9114552780 unit undergoes rigorous pressure and leak testing before leaving the factory. This ensures that the tank can withstand the vibrations and stresses of off-road and highway driving. The design also incorporates internal baffles to minimize fuel sloshing, which improves vehicle stability and safety during transit.
The DZ9114552780 fuel tank assembly boasts numerous features that set it apart. Its 400-liter capacity is ideal for long-distance transport, reducing downtime for refueling. The aluminum alloy construction provides inherent corrosion resistance, crucial for withstanding exposure to various fuel types and environmental moisture.
A key advantage is the tank’s seamless welding technology, which eliminates weak points and potential leak paths. The surface is treated with a protective coating to guard against abrasion and chemical damage. Furthermore, the design includes strategically placed mounting brackets that ensure a secure and rattle-free attachment to the truck chassis.
The assembly is also designed for easy maintenance. The drain plug allows for complete fuel drainage, and the large filler neck speeds up the refueling process. These user-centric features make the DZ9114552780 a practical and reliable choice for fleet operators.
Aluminum naturally forms a protective oxide layer, making the DZ9114552780 tank highly resistant to rust and corrosion from diesel, biodiesel, and environmental factors. This extends the service life of the tank far beyond that of ordinary steel tanks, providing a better return on investment.
By utilizing aluminum, Shacman has significantly reduced the tare weight of this assembly. This weight saving translates directly into increased payload capacity or improved fuel efficiency, a critical factor in the profitability of transport operations.
The DZ9114552780 assembly is designed as a direct OEM replacement for specified Shacman truck models. Its installation follows the standard procedure outlined in Shacman’s service manuals. The kit is comprehensive, typically including all necessary bolts, gaskets, and seals for a straightforward swap.
Compatibility spans across popular Shacman series, including the 3000 and 5000 platforms. Before installation, it is crucial to verify the chassis number and model year against the compatibility list for DZ9114552780. Proper alignment of the tank on its mounting points is essential to avoid stress on the fittings.
Post-installation, a thorough check of all fuel lines, electrical connections to the sending unit, and the integrity of the filler cap seal is mandatory. A pressure test is recommended to confirm there are no leaks before putting the truck into service.
Safety is paramount in the design of the DZ9114552780 fuel tank. The assembly incorporates several safety features. The tank structure is engineered to have high impact resistance, protecting it from road debris and minor collisions. The material’s non-sparking property is an additional safety benefit.
Internally, baffles are not just for slosh prevention; they also add structural rigidity to the tank. The venting system is designed to prevent vacuum build-up or over-pressurization, ensuring safe fuel flow. All welds are performed to aerospace-quality standards, inspected via non-destructive testing methods.
For durability, the aluminum alloy is specifically chosen for its fatigue strength, meaning it can handle millions of stress cycles from fuel movement and vehicle vibration without cracking. This makes the DZ9114552780 a truly long-lasting component.
Operators choosing the DZ9114552780 assembly will notice immediate performance benefits. The large capacity directly increases the vehicle’s operational range. This is especially valuable in remote areas or on routes with limited refueling infrastructure, enhancing logistical flexibility.
The smooth interior surface of the aluminum tank promotes better fuel flow and allows for more complete drainage, leaving less old fuel residue behind. This can contribute to maintaining fuel quality and protecting the engine’s injection system over time.
From a financial perspective, the reduction in refueling stops saves driver hours and increases asset utilization. The durability of the component also means lower lifetime maintenance costs and fewer unscheduled repairs, maximizing uptime for the truck.
The environmental footprint of the DZ9114552780 assembly is lower than that of steel tanks. Aluminum is highly recyclable, and the production process for this tank uses a significant percentage of recycled material. At the end of its long life, the entire tank can be recycled again.
The weight savings contribute to lower fuel consumption, which directly reduces greenhouse gas emissions per ton-kilometer of freight moved. By enabling fewer refueling stops, it also cuts down on the emissions associated with those detours and idle time.
Economically, the initial investment in a high-quality OEM part like DZ9114552780 pays off through reduced total cost of ownership. The combination of fuel savings, increased payload potential, and extended service intervals creates a compelling financial case for fleet managers.
Every DZ9114552780 Fuel Tank Assembly is subject to a multi-stage quality assurance protocol. Raw material certification is the first step, ensuring the aluminum alloy meets specified tensile strength and chemical composition standards. During fabrication, dimensional checks are performed at critical stages.
The final and most critical test is the hydrostatic pressure and leak test. Each tank is filled with water or air under controlled pressure and monitored for any pressure drop or visual leaks. This test simulates conditions far beyond normal operating parameters.
Furthermore, sample tanks from production batches undergo destructive testing, including burst tests and fatigue cycle tests, to validate the design’s safety margins. This rigorous process ensures that every unit carrying the DZ9114552780 number delivers reliable performance.
The primary application of the DZ9114552780 assembly is in over-the-road (OTR) freight trucks, where range is critical. It is perfectly suited for cross-country logistics, bulk transport, and heavy equipment haulage using Shacman tractors. The robust design handles the rigors of both highway and site-based work.
In mining and construction sectors, where fuel stations are scarce on-site, this large-capacity tank allows machinery to operate for extended shifts without refueling. It also finds use in specialized applications like fuel bowser trucks or mobile refueling units based on Shacman chassis.
For fleet operators managing long-haul routes, standardizing on the DZ9114552780 assembly across their Shacman fleet simplifies inventory management for spare parts and ensures consistent performance and maintenance schedules across all vehicles.
The official OEM part number is DZ9114552780. Always use this number when ordering to ensure you receive the genuine Shacman component designed for perfect fit and performance.
Yes, the high-grade aluminum alloy used in the DZ9114552780 assembly is compatible with standard diesel, biodiesel (B20 and below), and other common diesel blends without risk of corrosion.
An aluminum tank like the DZ9114552780 can be up to 40-50% lighter than a comparable capacity steel tank. This substantial weight saving is a key efficiency advantage.
In conclusion, the Shacman 400L Aluminum Alloy Fuel Tank Assembly DZ9114552780 is a premium OEM component that delivers exceptional value through its blend of high capacity, lightweight durability, and superior corrosion resistance. It is engineered to enhance the operational range, efficiency, and reliability of Shacman trucks in the most demanding environments. By choosing the genuine DZ9114552780 part, operators invest in long-term performance, safety, and lower total cost of ownership for their fleet.
