Stainless Steel Hose
Нержавеющий шланг
Manguera de Acero Inoxidable
The Shacman Stainless Steel Hose with OEM number DZ93189360007 represents the highest standard in fluid transfer technology for commercial vehicles. This premium hydraulic component ensures reliable performance under extreme pressure and temperature conditions. Engineered specifically for Shacman heavy-duty trucks, the DZ93189360007 model delivers exceptional durability and corrosion resistance. The stainless steel construction provides superior strength while maintaining flexibility for easy installation. This hose assembly withstands vibration, pressure surges, and environmental challenges encountered in demanding trucking operations. Manufactured with precision engineering, each unit undergoes rigorous testing to guarantee optimal performance. The DZ93189360007 ensures secure fluid transfer for various hydraulic and pneumatic systems throughout the vehicle.
This advanced stainless steel hose features multiple layers of braided reinforcement for enhanced pressure capacity. The inner tube is constructed from high-quality synthetic rubber compatible with various fluids. Stainless steel fittings are precision-crimped to ensure leak-proof connections under all operating conditions. The hose’s flexible design accommodates vehicle movement and vibration without compromising integrity. Corrosion-resistant materials ensure long service life even in harsh environments. The DZ93189360007 is engineered for easy installation and minimal maintenance requirements. Its robust construction prevents premature failure and reduces downtime for fleet operators. This genuine Shacman component guarantees perfect compatibility with your truck’s hydraulic systems.
| Parameter | Specification |
|---|---|
| OEM Number | DZ93189360007 |
| Product Name | Stainless Steel Hose |
| Brand | Shacman |
| Compatible Models | Shacman F3000, M3000, X3000 Series |
| Material Construction | 304 Stainless Steel Braid |
| Inner Tube Material | Synthetic Rubber (NBR) |
| Working Pressure | Up to 5000 PSI |
| Burst Pressure | Up to 20000 PSI |
| Temperature Range | -40°C to 120°C |
| Inner Diameter | 12mm (Standard) |
| Fitting Type | JIC 37° Flare |
| Compliance Standards | SAE J1406, ISO 1436 |
The Stainless Steel Hose DZ93189360007 incorporates advanced engineering features for superior performance. The multi-layer construction begins with a high-quality synthetic rubber inner tube. This tube is specifically formulated for compatibility with hydraulic fluids, oils, and fuels. The middle layer consists of multiple stainless steel wire braids for reinforcement. These braids are woven at precise angles to maximize pressure resistance and flexibility. The outer cover provides additional protection against abrasion and environmental factors. Stainless steel fittings are precision-machined from solid bar stock for maximum strength. The crimping process ensures permanent attachment between fittings and hose assembly.
Another key feature is the hose’s exceptional flexibility and bend radius capabilities. This allows for easy routing through complex vehicle layouts without kinking. The stainless steel construction provides natural resistance to corrosion and chemical damage. The smooth inner surface minimizes fluid flow resistance and pressure drop. Special attention is given to fitting threads and sealing surfaces during manufacturing. This ensures leak-proof connections with mating components in the hydraulic system. The hose assembly undergoes rigorous pressure testing before shipment. Each unit is inspected for dimensional accuracy and performance characteristics. These engineering features combine to create a reliable and durable fluid transfer solution.
Material selection is critical for the DZ93189360007’s performance and longevity. The stainless steel wire meets ASTM A493 standards for quality and consistency. The synthetic rubber inner tube is compounded for specific fluid compatibility and temperature resistance. Material certificates are maintained for traceability throughout the production process. Incoming materials undergo thorough inspection before being released for production. Wire tensile strength and surface quality are verified through sample testing. Rubber compounds are tested for hardness, elongation, and compression set properties. Fitting materials are checked for proper alloy composition and mechanical properties. These quality measures ensure consistent performance across all production batches.
Proper installation of the Stainless Steel Hose DZ93189360007 ensures optimal performance and service life. Begin by verifying the correct hose length and fitting configuration for your application. Clean all connection points thoroughly before installation to prevent contamination. Ensure the hose is not twisted during installation – use alignment marks as reference. Route the hose away from sharp edges, heat sources, and moving components. Maintain adequate clearance from exhaust systems and other high-temperature areas. Support the hose at regular intervals using appropriate clamps or brackets. Avoid tight bends that exceed the minimum bend radius specification. Tighten fittings to the recommended torque values using proper tools.
Regular maintenance is essential for long-term reliability and safety. Conduct visual inspections during routine service intervals. Look for signs of abrasion, corrosion, or damage to the outer cover. Check for leaks at connection points and along the hose length. Monitor for any unusual swelling or deformation of the hose body. Verify that supporting clamps and brackets remain secure and undamaged. Replace hoses showing signs of wear or damage immediately. Keep hydraulic fluid clean and within specified contamination levels. Follow the manufacturer’s recommended service intervals for hose replacement. These maintenance practices help prevent unexpected failures and ensure system reliability.
Correct hose routing is crucial for longevity and performance. Always allow sufficient length for movement and vibration absorption. Use gradual bends rather than sharp angles when changing direction. Ensure the hose does not rub against other components during operation. Install protective sleeves or guards in areas with potential abrasion. Support long hose runs at intervals not exceeding 24 inches. Use proper hose clamps that don’t damage the outer cover. Avoid mounting near high-temperature components without adequate insulation. Plan routing to facilitate future inspection and maintenance access. Following these routing principles significantly extends hose service life.
The Stainless Steel Hose DZ93189360007 complies with international automotive and hydraulic standards. The product meets SAE J1406 requirements for hydraulic hose assemblies. It also conforms to ISO 1436 standards for rubber hoses and hose assemblies. Pressure testing exceeds minimum requirements to ensure safety margins. Materials used meet automotive industry specifications for flame resistance and toxicity. The manufacturing process follows ISO 9001 quality management system requirements. Each assembly undergoes rigorous testing before shipment to customers. These compliance measures ensure the hose’s reliability and safety in operation.
Quality assurance processes guarantee consistent performance across all production batches. Raw materials undergo thorough inspection for specification compliance. Hose construction is monitored throughout the braiding and covering processes. Crimping operations are controlled with statistical process control methods. Each completed assembly undergoes proof pressure testing. Dimensional inspections verify fitting alignment and overall length accuracy. Final inspection includes visual examination and marking verification. Pressure cycle testing on sample hoses validates long-term durability. These comprehensive quality measures provide customers with confidence in product performance.
Every DZ93189360007 hose assembly undergoes rigorous pressure testing. Proof pressure testing at 1.5 times working pressure verifies structural integrity. Burst testing on sample batches confirms safety margins meet specifications. impulse testing simulates pressure cycles to validate fatigue resistance. Each hose is marked with manufacturing date and batch identification. Certification documents accompany shipments for traceability and quality assurance. The testing regimen exceeds minimum industry requirements for safety. Customers receive products with verified performance characteristics. This comprehensive testing ensures reliable operation in demanding applications.
The Stainless Steel Hose DZ93189360007 serves critical functions throughout Shacman trucks. Hydraulic brake systems rely on these hoses for reliable fluid transfer. Power steering systems utilize them for precise control and responsiveness. Transmission cooling circuits benefit from their temperature resistance. Engine systems use them for various lubrication and cooling applications. Suspension systems incorporate them in hydraulic leveling components. Cab tilting mechanisms depend on them for smooth operation. The hose’s versatility makes it suitable for multiple fluid types including oil, fuel, and coolant.
Different truck configurations utilize specific variants of the stainless steel hose. Heavy-duty applications require higher pressure ratings and robust construction. Specialized vocational trucks may need custom lengths and fitting configurations. The modular design allows customization for different system requirements. The hose assembly supports integration with various hydraulic components and accessories. This ensures seamless operation between different vehicle systems. The DZ93189360007 represents a comprehensive fluid transfer solution for modern trucks.
The DZ93189360007 is compatible with a wide range of automotive fluids. Hydraulic fluids including petroleum-based and synthetic types are supported. Engine oils, transmission fluids, and power steering fluids work effectively. Diesel fuel and biodiesel blends are handled without degradation. Engine coolant and water mixtures can be accommodated. The inner tube material resists swelling and deterioration from fluid exposure. Chemical resistance testing validates performance with various additives. Temperature extremes don’t compromise fluid compatibility. This versatility makes the hose suitable for multiple applications.
The Stainless Steel Hose DZ93189360007 offers significant economic advantages for fleet operators. Its extended service life reduces replacement frequency and associated costs. The durable construction minimizes failures and vehicle downtime. Reduced maintenance requirements lower labor costs and repair expenses. The reliable performance prevents fluid leaks and system contamination. This protects other hydraulic components from damage and premature wear. The plug-and-play design facilitates quick replacement when necessary. Genuine Shacman components ensure optimal compatibility and performance.
Operational efficiency improvements contribute directly to profitability. Reduced hydraulic issues mean increased vehicle availability and utilization. The standardized design simplifies technician training and skill requirements. Bulk purchasing opportunities provide cost savings for fleet operators. The long-term reliability justifies the initial investment in genuine parts. Compared to aftermarket alternatives, the total cost of ownership is lower. These economic benefits become more significant as fleet size increases. The DZ93189360007 represents a smart investment for cost-conscious operators.
Comprehensive cost analysis demonstrates the hose assembly’s economic value. Consider the extended service life compared to alternative products. Calculate savings from reduced maintenance requirements and repair costs. Factor in the operational benefits of improved vehicle availability. Include the value of prevented downtime and maintenance interventions. Add the warranty coverage benefits and technical support availability. Compare these against cheaper alternatives that require more frequent replacement. The analysis reveals superior long-term value despite possible higher initial cost. Most fleets recover any price premium within the first year of operation.
Shacman continuously innovates its hydraulic components to incorporate new technologies. The DZ93189360007 platform accommodates evolving hydraulic requirements and features. Future developments may include advanced composite materials for weight reduction. These materials maintain strength while improving flexibility and corrosion resistance. Smart hose technology with integrated pressure sensors is being developed. These systems can monitor condition and predict maintenance needs. Environmentally friendly materials with improved recyclability are under research. These innovations will further enhance performance and sustainability.
Shacman invests significantly in research and development for hydraulic systems. Collaboration with leading material science companies ensures access to latest innovations. Customer feedback drives continuous product improvements and enhancements. The company participates in international standards development for hydraulic components. This ensures future products meet evolving regulatory requirements. The DZ93189360007 represents current best practices in commercial vehicle hydraulic systems. Future versions will build upon this foundation of engineering excellence.
Several important trends are shaping hydraulic component development. Lightweight materials are becoming increasingly important for fuel efficiency. Advanced composites and alloys offer improved performance characteristics. Smart components with integrated sensors enable condition monitoring. This supports predictive maintenance strategies and reduces unexpected failures. Environmental considerations drive development of more sustainable materials. Higher pressure systems require components with enhanced performance capabilities. These trends influence the evolution of hydraulic hose technology. The DZ93189360007 platform is designed to accommodate these evolving technologies.
The Shacman Stainless Steel Hose DZ93189360007 represents excellence in commercial vehicle hydraulic systems. Its advanced construction provides reliable fluid transfer under demanding conditions. The robust design ensures dependable performance in various applications. Comprehensive testing and certification guarantee compliance with international standards. The hose’s versatile applications span multiple truck systems and functions. Economic benefits include extended service life and reduced operating costs. Continuous innovation ensures the product remains at the forefront of hydraulic technology. Choose this genuine Shacman component for enhanced hydraulic system reliability and performance in your trucking operations. Experience the difference that quality engineering and manufacturing make in fluid system durability and functionality.
