High Pressure Hose Assembly
Сборка высокого давления шланга
Ensamblaje de Manguera de Alta Presión
The High Pressure Hose Assembly DZ93259470050 is a premium-quality hydraulic component specifically engineered for Shacman heavy-duty trucks, designed to withstand extreme pressure conditions in various hydraulic systems. This genuine OEM part features robust construction and advanced materials that ensure reliable performance under the most demanding operating conditions. The DZ93259470050 assembly is manufactured to exact Shacman specifications, guaranteeing perfect compatibility and optimal functionality. Its superior design prevents leaks and maintains system integrity even under continuous high-pressure operation. This essential component plays a critical role in transmitting hydraulic power throughout the vehicle’s systems.
Constructed with multiple layers of reinforcement, the High Pressure Hose Assembly DZ93259470050 offers exceptional durability and resistance to abrasion, corrosion, and environmental factors. The assembly includes precision-crimped fittings that ensure secure connections and prevent fluid leakage. Each component undergoes rigorous testing to verify its ability to handle specified pressure ratings and temperature ranges. The hose’s flexible design allows for easy routing through complex vehicle configurations while maintaining structural integrity. Proper installation and maintenance of this assembly are crucial for the safe and efficient operation of Shacman truck hydraulic systems.
| Parameter | Specification |
|---|---|
| OEM Part Number | DZ93259470050 |
| Brand | Shacman |
| Product Name | High Pressure Hose Assembly |
| Working Pressure | Up to 350 Bar |
| Burst Pressure | 1400 Bar |
| Temperature Range | -40°C to 100°C |
| Inner Diameter | 12.5 mm |
| Outer Diameter | 22.5 mm |
| Hose Material | Synthetic Rubber with Steel Wire Reinforcement |
| Fitting Material | Carbon Steel with Zinc Plating |
The High Pressure Hose Assembly DZ93259470050 incorporates multiple advanced features that ensure superior performance in demanding hydraulic applications. Its multi-layer construction includes high-tensile steel wire reinforcement that provides exceptional burst pressure resistance. The synthetic rubber inner tube offers excellent compatibility with various hydraulic fluids and lubricants. The abrasion-resistant outer cover protects against physical damage and environmental factors. Precision-crimped fittings ensure leak-proof connections and maintain system integrity under pressure fluctuations. These features collectively deliver reliable performance in the most challenging operating conditions.
The DZ93259470050 hose assembly offers several design advantages for Shacman truck applications. The flexible construction allows for easy routing through complex vehicle layouts without compromising performance. The assembly maintains its structural integrity during temperature variations and dynamic movements. Corrosion-resistant fittings prevent degradation and ensure long-term reliability. The smooth inner surface minimizes flow resistance and pressure drop. These design benefits make the high pressure hose assembly an ideal choice for critical hydraulic systems in commercial vehicles.
The DZ93259470050 utilizes premium synthetic rubber compounds that resist degradation from hydraulic fluids, oils, and environmental exposure. The high-tensile steel wire reinforcement provides four times the working pressure as burst strength. The abrasion-resistant outer cover is compounded with special additives to withstand UV radiation and ozone. All fittings are manufactured from high-grade carbon steel with corrosion-resistant zinc plating. The precise crimping process ensures uniform compression and permanent attachment. These material and construction qualities guarantee long service life and reliable performance.
The hose assembly is engineered to handle continuous operation at 350 Bar with a 4:1 safety factor. The burst pressure rating of 1400 Bar ensures exceptional safety margins for unexpected pressure spikes. The construction maintains flexibility even at low temperatures while resisting degradation at high temperatures. Safety features include proper fitting retention and elimination of weak points in the assembly. The design prevents explosive failure modes through controlled deformation under extreme conditions. These pressure performance characteristics make the assembly suitable for critical hydraulic applications.
The High Pressure Hose Assembly DZ93259470050 serves critical functions in various hydraulic systems throughout Shacman trucks. It is commonly used in power steering systems to transmit hydraulic pressure from the pump to the steering gear. The assembly functions in brake systems where reliable hydraulic pressure transmission is essential for safety. It serves suspension systems in vehicles equipped with hydraulic leveling or damping controls. The hose assembly is vital for transmission cooling circuits and hydraulic clutch operations. Its versatility makes it indispensable for multiple truck systems requiring reliable fluid power transmission.
Specific applications include hydraulic circuits in dump trucks, concrete mixers, and other specialized equipment. The assembly performs reliably in both on-road and off-road operating conditions. It withstands the vibration and shock loads encountered in construction and mining applications. The hose is compatible with various hydraulic fluids including mineral oil, synthetic, and bio-degradable types. Its design accommodates the dynamic movements of vehicle components during operation. This adaptability ensures consistent performance across diverse applications and environmental conditions.
In power steering systems, the DZ93259470050 hose assembly transmits hydraulic pressure to assist steering effort. It handles the continuous pressure cycles and temperature variations inherent in steering operations. The assembly’s flexibility accommodates the movement of steering components during operation. In brake systems, the hose ensures reliable pressure transmission for effective braking performance. Its safety-critical nature requires the highest standards of quality and reliability. Proper installation and periodic inspection are essential for maintaining system safety and performance.
The High Pressure Hose Assembly DZ93259470050 offers numerous performance benefits for Shacman truck operators. Its high-pressure capability ensures reliable operation in demanding hydraulic systems. The durable construction minimizes failure rates and reduces unscheduled maintenance. The assembly’s flexibility simplifies installation and routing in complex vehicle layouts. Compatibility with various hydraulic fluids provides operational flexibility across different applications. These benefits contribute to improved vehicle reliability and reduced operating costs.
Operational advantages include extended service life through superior material quality and construction. The assembly maintains performance across wide temperature ranges encountered in different climates. Its resistance to abrasion and environmental factors ensures reliability in harsh operating conditions. Standardized fittings simplify replacement procedures and reduce workshop time. The proven design prevents common failure modes associated with high-pressure hydraulic systems. These advantages make the DZ93259470050 a valuable component for maintaining vehicle performance.
The DZ93259470050 hose assembly provides exceptional reliability through rigorous quality control and testing. Each assembly undergoes pressure testing to verify performance before shipment. The construction prevents sudden failures that could lead to hydraulic system malfunction. Safety benefits include controlled deformation under extreme pressure rather than explosive failure. The materials resist degradation that could compromise system integrity over time. These reliability features are essential for safety-critical applications in commercial vehicles.
Proper installation of the High Pressure Hose Assembly DZ93259470050 is essential for optimal performance and safety. Begin by thoroughly cleaning all connection points to prevent contamination of the hydraulic system. Ensure the replacement assembly matches the length and fitting configuration of the original part. Route the hose assembly away from heat sources, sharp edges, and moving components. Use appropriate tools to tighten fittings to specified torque values without over-tightening. After installation, bleed the hydraulic system to remove air and check for leaks. Document the installation date for future maintenance reference.
Installation should follow Shacman’s recommended procedures and safety guidelines. Use protective caps during handling to prevent contamination of fittings and hose ends. Avoid twisting the hose during installation as this can reduce service life. Ensure adequate clearance between the hose and adjacent components during full suspension travel. Verify proper routing without stretching or pinching the assembly. Test system operation under pressure before returning the vehicle to service. Following these procedures ensures reliable performance and prevents premature failure.
Several important considerations ensure successful installation of the DZ93259470050 hose assembly. Always use genuine replacement parts to guarantee compatibility and performance. Verify the hose length provides sufficient slack for vehicle movement and vibration. Ensure fittings are properly aligned before tightening to prevent cross-threading. Use thread sealant only when specified for the particular fitting type. Avoid bending the hose tighter than the minimum bend radius specified. Address any installation issues immediately rather than operating with compromised components.
Regular maintenance is crucial for maximizing the service life of the DZ93259470050 hose assembly. Establish scheduled inspection intervals based on vehicle usage and operating conditions. During routine maintenance, visually inspect the hose for signs of abrasion, cracking, or bulging. Check fittings for leaks, corrosion, or loosening. Monitor hydraulic fluid quality and contamination levels that could affect hose life. Maintain records of all inspections and replacement activities for reference. Implement preventive maintenance schedules to address potential issues before they cause system failures.
Service life optimization involves proactive measures to protect the hose assembly from premature wear. Keep the hose clean and free from accumulated dirt and debris. Address any fluid leaks promptly to prevent environmental exposure and material degradation. Protect the hose from unnecessary abrasion through proper routing and protective sleeves when needed. Monitor system operating temperatures and pressures to ensure they remain within specified limits. Train maintenance personnel on proper inspection techniques and recognition of early failure signs. These practices significantly extend the service life of hydraulic components.
Implementing proper inspection guidelines ensures early detection of potential issues with the DZ93259470050 hose assembly. Conduct visual inspections during every scheduled maintenance interval, looking for surface cracks, abrasion, or oil seepage. Check for fitting corrosion or evidence of leakage at connection points. Feel the hose for unusual soft or hard spots that indicate internal degradation. Look for twisted or improperly routed sections that could cause premature failure. Document findings and compare with previous inspections to identify developing trends. Address minor issues promptly before they escalate into major system failures.
The High Pressure Hose Assembly DZ93259470050 undergoes comprehensive quality assurance procedures to ensure reliability and performance. Material certification verifies the chemical composition and physical properties of all components. Dimensional inspections confirm compliance with engineering specifications and tolerance requirements. Pressure testing validates performance at working pressure and verifies burst pressure ratings. impulse testing simulates pressure cycles to predict service life under dynamic conditions. Final inspection includes visual examination and functional verification before shipment.
Testing protocols include environmental exposure tests to evaluate performance under various conditions. Temperature cycling tests verify operation across the specified temperature range. Fluid compatibility testing ensures resistance to degradation from hydraulic fluids. Vibration testing simulates vehicle operating conditions to validate durability. Documentation provides complete traceability from raw materials to finished product. These comprehensive quality measures guarantee consistent performance and reliability for every DZ93259470050 assembly delivered to customers.
The DZ93259470050 hose assembly complies with international quality standards and automotive regulations. Manufacturing processes follow ISO 9001 quality management system requirements. The product meets SAE J517 standards for hydraulic hose specifications. Material specifications comply with international standards for synthetic rubber and steel components. Performance testing follows established industry protocols for high-pressure hydraulic components. Documentation provides complete traceability for quality assurance and regulatory compliance. These certifications ensure the hose assembly meets the highest standards for safety and performance.
Choosing genuine Shacman High Pressure Hose Assembly DZ93259470050 ensures perfect compatibility with your truck’s hydraulic systems and optimal performance. Genuine parts are engineered specifically for Shacman vehicles, guaranteeing correct fitment and function without modifications. They undergo rigorous testing to meet original equipment specifications for quality and reliability. Manufacturer support includes technical documentation and warranty coverage for peace of mind. Genuine components maintain vehicle performance characteristics and protect resale value. They prevent potential issues caused by incompatible aftermarket parts that may not meet Shacman standards.
Genuine Shacman parts offer consistent quality and performance that aftermarket alternatives cannot guarantee. They are designed to work seamlessly with other vehicle systems, ensuring harmonious operation. Original equipment parts come with complete traceability and quality certification. Availability through authorized dealers ensures you receive authentic components with guaranteed provenance. Using genuine Shacman parts supports proper vehicle maintenance and preserves warranty coverage. These advantages make genuine Shacman components the smart choice for maintaining your truck’s reliability and value.
