The Shacman Outlet Pipe Bracket with OEM number DZ96259538601 is a vital chassis component for the Shacman X5000 Truck. This robust bracket is engineered to securely mount and support the vehicle’s exhaust outlet pipe. It ensures the exhaust system remains stable and properly aligned under all operating conditions. The DZ96259538601 bracket is crucial for preventing excessive movement and stress on exhaust joints. This helps avoid cracks, leaks, and potential separation of exhaust components. Using the genuine Shacman part, identified by the DZ96259538601 number, guarantees a perfect fit. It is constructed from high-strength materials to withstand heat and vibration. The bracket’s design allows for secure attachment to the truck’s frame. This provides reliable long-term performance for the exhaust system. It is an essential part for maintaining vehicle safety and emissions compliance.
This specific bracket is designed for the Shacman X5000 model’s exhaust layout. It corresponds exactly to the mounting points on the truck’s chassis and exhaust pipe. The engineering focuses on providing rigid support while allowing for controlled thermal expansion. Heavy-duty trucks like the X5000 generate significant exhaust vibration and heat. The DZ96259538601 bracket is built to endure these harsh conditions without failure. It undergoes testing for durability under thermal cycling and vibrational fatigue. Shacman’s quality process ensures each bracket meets strict standards for strength and precision. The component also features corrosion-resistant treatments to combat road salts and moisture. This significantly extends its service life in diverse environments. Operators will benefit from a secure exhaust system with reduced maintenance needs.
Investing in the genuine DZ96259538601 outlet pipe bracket is a smart preventive measure. It prevents premature wear on flexible exhaust couplings and downstream components. The bracket’s solid mounting maintains proper exhaust system geometry. Shacman’s commitment to durability is evident in this component’s design. It is supplied with a manufacturer’s warranty for quality assurance. Always verify the OEM number DZ96259538601 to ensure you receive the correct part. This component is available through Shacman’s authorized parts distribution network. Quick shipping options help minimize vehicle downtime for repairs. Correct installation by a qualified technician is recommended for optimal results. Following the specified torque procedures is essential for secure mounting.
| Parameter | Details |
|---|---|
| OEM Number | DZ96259538601 |
| Product Name | Outlet Pipe Bracket |
| Brand | Shacman |
| Application | Shacman X5000 Truck Exhaust System |
| Material | High-Strength Steel |
| Weight | Approx. 1.5 kg |
| Finish / Coating | Heat-Resistant Paint (Black) |
| Function | Exhaust Pipe Support & Vibration Damping |
| Temperature Resistance | Up to 600°C (Intermittent) |
| Compatibility | Specific to X5000 Exhaust Configuration |
This outlet pipe bracket incorporates several important design features. The main body is fabricated from laser-cut and pressed high-strength steel. This provides an optimal balance between rigidity and weight. The bracket geometry is contoured to cradle the exhaust pipe securely. Mounting holes are precision-aligned for easy bolt-on installation to the chassis. Integrated heat shields or stand-offs may be present to manage thermal transfer. A specialized heat-resistant paint coating protects against corrosion and discoloration. The design often includes slotted holes for minor adjustment during fitment. These features ensure reliable performance in the harsh under-truck environment.
Durability is a central feature of the DZ96259538601. It is engineered to resist metal fatigue caused by constant vibration. The manufacturing process includes robotic welding for consistent and strong joints. The steel grade is selected for its high-temperature mechanical properties. The bracket’s shape is optimized to handle forces from multiple directions. This includes vertical weight support and lateral forces during vehicle movement. The part is designed as a direct replacement, requiring no modification. Its robust construction ensures it will last the lifespan of the exhaust system itself.
While rigid, the bracket’s design incorporates strategic flexibility. This helps absorb and dampen high-frequency vibrations from the exhaust system. It prevents these vibrations from being transmitted to the truck’s cabin frame. This reduces noise and prevents stress concentration at the mounting points. The result is a quieter ride and longer life for adjacent components.
Installing the genuine DZ96259538601 bracket offers multiple operational benefits. It ensures the exhaust pipe remains securely positioned, preventing dangerous ground drag. This maintains proper clearance over obstacles and uneven terrain. A stable exhaust system reduces the risk of exhaust gas leaks into the environment. It also prevents hot exhaust components from contacting flammable materials. The bracket contributes to overall vehicle safety and compliance with regulations. Drivers may notice a reduction in exhaust-related rattles and vibrations. Proper support extends the service life of the entire exhaust assembly. This includes costly components like the diesel particulate filter and catalytic converter.
Another significant benefit is the prevention of cascading failures. A failed bracket can lead to broken exhaust hangers, damaged flex pipes, and cracked manifolds. Using the correct OEM part prevents this chain reaction of damage. The benefit extends to maintaining optimal engine backpressure for performance and efficiency. A misaligned exhaust can affect engine tuning and fuel economy. Fleet managers appreciate the reduction in unscheduled maintenance and tow costs. The bracket is a small part with a major impact on reliability and total operating cost.
The DZ96259538601 is applied to the rear section of the Shacman X5000 exhaust system. It typically mounts the outlet pipe to the chassis frame just before the tailpipe. The bracket is a direct replacement for the original component when it becomes corroded or damaged. Correct application is vital for trucks subjected to heavy loads and off-road use. The installation process involves safely supporting the exhaust pipe’s weight. The old bracket is unbolted from both the chassis and the exhaust pipe. The mounting surfaces should be cleaned of rust and debris. The new DZ96259538601 bracket is then positioned and all bolts hand-started.
For a proper installation, follow these guidelines. Use new, high-temperature compatible bolts and nuts if the old ones are corroded. Tighten all fasteners gradually and evenly to the manufacturer’s specified torque. Do not fully tighten one side before starting the other, to avoid misalignment. Ensure there is no tension or twist in the bracket before final tightening. After installation, start the engine and check for any contact between the exhaust and chassis. Inspect the installation again after the first heat cycle, as metals expand and settle. Professional installation is recommended to ensure safety and correct procedure.
The bracket is side-specific and may have a distinct orientation. Refer to the vehicle’s service manual or the old bracket’s position for guidance. Incorrect positioning can put stress on the exhaust pipe welds. The part number DZ96259538601 is usually stamped on the bracket for verification.
Regular inspection of the outlet pipe bracket is a key part of chassis maintenance. It should be checked during routine service intervals, such as every 25,000 km. Look for signs of heavy surface rust or corrosion that compromises metal thickness. Inspect for cracks, especially around weld points and mounting holes. Check that all bolts are tight and that the bracket has not shifted. Look for any signs of the exhaust pipe rubbing against the bracket. Also, inspect the rubber isolators (if present) for degradation. Catching issues early can prevent a sudden exhaust system failure on the road.
Common symptoms of a failing DZ96259538601 bracket include loud rattling from the rear under acceleration or idle. Visible sagging of the exhaust tailpipe is a clear indicator. Increased vibration felt in the vehicle’s rear section may also be a sign. If the bracket is completely failed, the exhaust may hang loosely or drag on the ground. In cold climates, road salt can accelerate corrosion, requiring more frequent inspection. When replacing the bracket, it is wise to inspect all other exhaust hangers and mounts. Proactive replacement during major exhaust service is a cost-effective strategy.
Choosing the genuine Shacman Outlet Pipe Bracket DZ96259538601 ensures optimal performance and safety. It is manufactured to the exact specifications required for the X5000’s exhaust dynamics. This guarantees the correct strength, heat resistance, and vibration characteristics. Shacman genuine parts are developed using original CAD data and tested on prototype vehicles. They are validated to withstand the same conditions as the original factory part. The company provides traceability and a warranty for added peace of mind. Shacman’s global parts supply chain ensures you can source this part wherever you operate.
Beyond fit and function, genuine parts protect your warranty and vehicle value. Using non-genuine brackets can lead to improper fit, causing stress and premature failure. This may also void warranties on other connected exhaust components. Genuine parts come with the assurance of Shacman’s engineering and quality commitment. They are an investment in the long-term reliability of your truck. For critical safety components like exhaust mounts, the genuine part is the only recommended choice.
Yes. A failed bracket places stress on other exhaust hangers, flex joints, and manifold connections. This can lead to cracks, leaks, and even damage to the turbocharger outlet.
The DZ96259538601 bracket is designed for specific X5000 model years and exhaust configurations. Always check your truck’s build plate or consult with a Shacman parts specialist.
Common causes are corrosion from road salt, metal fatigue from vibration, physical impact from debris, and over-tightening during installation.
Not recommended. Welding can alter the metal properties and may not restore the original strength. Always replace with a new genuine bracket for safety.
The outlet pipe is usually on one side of the vehicle. The part number DZ96259538601 is specific. Consult your vehicle’s parts diagram to confirm which side this part is for.
Ensure your Shacman X5000’s exhaust system is securely mounted with the genuine DZ96259538601 Outlet Pipe Bracket. Protect your investment and maintain safe, compliant operation.
