The Shacman Iron Fuel Tank Cap DZ97189550020 represents superior engineering for fuel system protection in commercial vehicles. This genuine OEM component provides exceptional sealing performance and durability for demanding transportation applications. The DZ97189550020 fuel cap is engineered specifically for Shacman trucks to deliver reliable fuel containment and vapor control. Its robust iron construction ensures long-lasting service even in challenging environmental conditions. The cap features precision threading and sealing surfaces that maintain perfect closure under various operating conditions. Professional drivers and fleet managers will appreciate the secure fit and reliable performance of this essential component.
Manufactured to exceed industry standards, the DZ97189550020 fuel tank cap undergoes rigorous testing to ensure durability and reliability. The heavy-duty iron construction provides superior strength compared to plastic alternatives, resisting impact and deformation. The precision machining ensures perfect thread engagement with the fuel tank neck, preventing cross-threading and ensuring proper sealing. The integrated gasket system maintains fuel integrity while allowing for proper venting when required. This genuine Shacman part ensures perfect compatibility with your vehicle’s fuel system, delivering the performance and longevity that commercial operators demand.
| Parameter | Specification |
|---|---|
| OEM Number | DZ97189550020 |
| Product Name | Iron Fuel Tank Cap |
| Brand | Shacman |
| Material Composition | High-Strength Cast Iron |
| Thread Type | Standard ACME Thread |
| Diameter | 76 mm |
| Weight | Approximately 0.45 kg |
| Sealing Material | Fuel-Resistant Nitrile Rubber |
| Venting System | Integrated Pressure Relief |
| Operating Temperature | -40°C to +120°C |
| Compatibility | Shacman F3000, X3000, M3000 Series |
| Surface Treatment | Anti-Corrosion Coating |
The DZ97189550020 Iron Fuel Tank Cap incorporates multiple advanced safety features that ensure optimal fuel system protection. The precision-engineered thread design provides secure engagement with the fuel tank neck, preventing accidental dislodgement during vehicle operation. The integrated pressure relief valve maintains proper tank pressure equilibrium, preventing vacuum formation or excessive pressure buildup. The fuel-resistant nitrile rubber gasket creates a perfect seal that prevents fuel leakage and contamination. These safety features work together to protect both the vehicle’s fuel system and the environment from potential fuel-related hazards.
Beyond basic sealing functionality, the DZ97189550020 includes innovative protection mechanisms. The anti-siphoning design prevents unauthorized fuel access, providing security for valuable fuel cargo. The corrosion-resistant coating protects the iron construction from rust and degradation in various environmental conditions. The ergonomic grip pattern ensures secure handling during refueling operations, even with gloves or wet hands. These protection features make the DZ97189550020 an essential component for maintaining fuel system integrity and security in commercial vehicle operations.
The integrated pressure management system in the DZ97189550020 ensures optimal fuel tank pressure under all operating conditions. The precision-calibrated relief valve opens at predetermined pressure levels to prevent tank deformation or seal failure. This system allows for vapor expansion during temperature increases while maintaining fuel containment. The design prevents vacuum formation during fuel consumption or temperature drops, ensuring proper fuel flow to the engine. This sophisticated pressure management extends the life of both the fuel cap and the fuel tank system while maintaining operational safety.
Durability is engineered into every aspect of the DZ97189550020 Iron Fuel Tank Cap. The high-strength cast iron construction provides exceptional impact resistance and structural integrity. The multi-layer anti-corrosion coating protects against rust formation from fuel exposure, road salt, and environmental moisture. The precision-machined threads maintain their profile through thousands of opening and closing cycles. The fuel-resistant gasket material retains its sealing properties throughout extreme temperature variations. These durability features ensure the cap provides reliable service throughout its extended operational lifespan.
The Iron Fuel Tank Cap DZ97189550020 is engineered specifically for Shacman commercial vehicle models. It provides perfect compatibility with Shacman F3000, X3000, and M3000 series trucks equipped with standard fuel tank configurations. The thread pattern matches factory specifications precisely, ensuring secure engagement without cross-threading risks. The cap dimensions align perfectly with the fuel tank neck design, providing optimal sealing surface contact. This OEM-level compatibility makes the DZ97189550020 the ideal choice for both original equipment installation and replacement applications in existing vehicle fleets.
This fuel tank cap serves various commercial vehicle applications across multiple transportation sectors. Long-haul trucking operations benefit from the reliable sealing during extended highway driving in varying climatic conditions. Construction and mining applications appreciate the durability in demanding off-road environments with high dust and debris exposure. Urban delivery services value the secure closure during frequent refueling stops. The DZ97189550020 is suitable for both diesel and biodiesel fuel applications, making it versatile for different fleet fuel strategies. Fleet managers can standardize on this genuine Shacman part to ensure consistent performance.
Proper installation of the DZ97189550020 Iron Fuel Tank Cap begins with thorough preparation. Clean the fuel tank neck threads thoroughly to remove any debris, dirt, or old gasket material. Inspect the tank neck for any damage or deformation that might affect proper sealing. Align the new DZ97189550020 cap carefully with the tank threads, ensuring straight engagement. Rotate the cap clockwise until hand-tight, then apply moderate additional torque to ensure proper seating. Avoid over-tightening, which could damage threads or compress the gasket excessively. Verify proper sealing by checking for any fuel odor or visible leakage after installation.
Regular maintenance of the DZ97189550020 ensures optimal performance and extended service life. Periodically inspect the cap for signs of corrosion, thread damage, or gasket deterioration. Clean the cap and tank neck area during routine vehicle washing to prevent debris accumulation. Check the gasket condition every six months or during major service intervals, replacing if signs of hardening or cracking appear. Lubricate the threads occasionally with appropriate anti-seize compound to prevent galling and ensure smooth operation. These maintenance practices help ensure the DZ97189550020 continues to provide reliable fuel system protection.
Understanding common fuel cap issues helps maintain optimal performance of the DZ97189550020. Difficulty threading typically indicates misalignment or debris in the threads, requiring cleaning and careful realignment. Fuel odor around the tank area suggests gasket failure or improper seating, necessitating gasket replacement or reinstallation. Sticking or hard-to-remove caps often result from thread corrosion or overtightening during previous installation. Pressure-related issues may indicate venting system blockage requiring professional inspection. Addressing these issues promptly prevents fuel system problems and maintains operational safety. Always consult proper diagnostic procedures for persistent fuel cap issues.
Every Shacman DZ97189550020 Iron Fuel Tank Cap undergoes comprehensive quality control throughout the manufacturing process. From raw material selection to final assembly, each component must meet precise specifications. The cast iron material undergoes metallurgical testing to ensure proper composition and mechanical properties. Thread profiles are verified using precision gauges to ensure perfect engagement with fuel tank necks. Completed caps undergo pressure testing to validate sealing performance and venting functionality. This rigorous quality assurance process ensures only components meeting Shacman’s exacting standards reach customers.
The manufacturing of the DZ97189550020 follows automotive industry best practices and certified quality management systems. Advanced casting techniques create components with consistent material density and structural integrity. Precision machining ensures accurate thread profiles and sealing surfaces. Each production batch includes sample testing for compliance with design specifications and performance requirements. Manufacturing facilities maintain international quality certifications that demonstrate commitment to continuous improvement. These manufacturing standards result in a fuel tank cap that delivers reliable performance throughout its service life, supporting Shacman’s reputation for quality commercial vehicle components.
The DZ97189550020 Iron Fuel Tank Cap provides significant environmental benefits through its superior sealing performance. The precision seal prevents fuel vapor emissions, reducing hydrocarbon release into the atmosphere. The durable construction minimizes replacement frequency, reducing waste generation from failed components. The corrosion-resistant materials extend service life while preventing environmental contamination from rust particles. These environmental benefits align with modern sustainability initiatives while maintaining operational efficiency for commercial vehicle operators committed to environmental responsibility.
Beyond environmental advantages, the DZ97189550020 offers substantial operational benefits for fleet management. The reliable sealing prevents fuel loss through evaporation or leakage, reducing operational costs. The secure closure design prevents fuel contamination from water, dirt, or other foreign materials. The durable construction reduces maintenance requirements and replacement frequency, lowering total cost of ownership. The OEM compatibility ensures perfect fitment without modification requirements, saving installation time and labor costs. These operational benefits make the DZ97189550020 a cost-effective choice for commercial vehicle operations.
Selecting genuine Shacman components like the DZ97189550020 Iron Fuel Tank Cap offers significant advantages over aftermarket alternatives. Genuine parts ensure perfect compatibility with Shacman vehicles, maintaining original performance characteristics and safety standards. The precise engineering guarantees optimal sealing performance, durability, and reliability specifically designed for Shacman trucks. Genuine components preserve vehicle warranty coverage and resale value, important considerations for fleet management. The reliability of OEM parts reduces downtime and maintenance costs over the vehicle’s lifespan, providing better long-term value despite potentially higher initial investment.
Beyond performance benefits, choosing genuine Shacman parts supports the manufacturer’s continued investment in research and development. This investment leads to improved vehicle designs and components in the future. The extensive distribution network for genuine parts ensures availability when needed, minimizing vehicle downtime. Technical support and documentation are more comprehensive for genuine components, facilitating proper installation and maintenance. For these reasons, quality-conscious fleet managers and maintenance professionals consistently choose genuine Shacman parts like the DZ97189550020 Iron Fuel Tank Cap for their vehicles.
Thank you for considering the genuine Shacman Iron Fuel Tank Cap DZ97189550020 for your vehicle needs. We are confident this quality component will enhance your fuel system protection and operational reliability.
