Connecting Body
Соединительный корпус
Cuerpo de Conexión
The Shacman Connecting Body BY99100360161 is a critical structural OEM component designed to integrate and support various subsystems within the truck’s chassis or powertrain. This precision-engineered part, bearing the identification BY99100360161, serves as a robust housing or junction point for connecting pipes, hoses, or linkages, ensuring secure alignment and efficient fluid or mechanical power transfer. Manufactured from high-grade materials, it withstands immense stress, vibration, and thermal fluctuations common in heavy-duty operations. By utilizing the genuine BY99100360161 Connecting Body, operators guarantee the structural integrity of complex assemblies, preventing misalignment and potential failure points. Its design promotes optimal system performance, reduces wear on connected components, and simplifies maintenance procedures. The BY99100360161 is a testament to Shacman’s commitment to durability, offering a long service life and reliable functionality in the most demanding transport environments, making it an indispensable part for fleet reliability.
This component, known as BY99100360161, is engineered to exact tolerances, ensuring a perfect fit within designated Shacman truck models. It acts as a central node in systems such as air braking, fuel delivery, or hydraulic control, directing flows and forces as intended. Its construction prevents leaks, dampens vibrations, and protects internal parts from contamination. Investing in the authentic BY99100360161 Connecting Body is an investment in overall vehicle safety and operational uptime. It eliminates the risks associated with inferior aftermarket parts that may compromise system pressure or alignment. Explore the technical specifications and engineering advantages that make the Shacman Connecting Body BY99100360161 the definitive choice for professional maintenance and repair.
| Parameter | Value |
|---|---|
| OEM Number | BY99100360161 |
| Product Name | Connecting Body |
| Brand | Shacman |
| Primary Material | High-Strength Ductile Iron (ASTM A536) |
| Surface Treatment | Anti-Corrosion Phosphate Coating |
| Weight (Approx.) | 3.5 kg |
| Operating Pressure Range | Up to 20 Bar (Depending on Application) |
| Temperature Tolerance | -40°C to +150°C |
| Port Thread Sizes | M16x1.5, M18x1.5, M22x1.5 (As per Design) |
| Compatibility | Shacman F3000, M3000, X3000 Series Air/ Fuel Systems |
| Standards | ISO 9001:2015, Shacman Internal DVP-01 |
The Connecting Body BY99100360161 is engineered with a compact yet robust architecture to serve as a multifunctional hub. Its internal passages are precisely machined to minimize flow restriction and turbulence for gases or liquids. The casting process ensures uniform material density, eliminating weak spots that could lead to cracks under cyclic loading. Reinforced mounting flanges and threaded ports provide secure attachment points, resisting loosening from vibration. This thoughtful design by Shacman ensures the BY99100360161 acts as a reliable and permanent part of the vehicle’s core systems.
Durability is further enhanced by advanced simulation techniques used in the development of BY99100360161. Finite Element Analysis (FEA) validates its ability to handle operational stresses. The component’s shape is optimized for weight savings without compromising strength, contributing to overall vehicle efficiency. Sealing surfaces are machined to a fine finish, guaranteeing leak-free connections with gaskets or O-rings. This level of engineering detail makes the BY99100360161 a cornerstone for system reliability in Shacman trucks.
The selection of high-strength ductile iron for BY99100360161 provides an excellent balance of toughness and machinability. This material offers superior fatigue resistance compared to standard gray iron. The phosphate coating forms a stable layer that bonds to the metal, preventing rust and providing a good base for optional paint. This treatment is crucial for components exposed to road salts, moisture, and temperature swings. The material choice ensures the BY99100360161 maintains dimensional stability and function throughout its long service life.
The primary benefit of the genuine Connecting Body BY99100360161 is system integrity. It ensures all connected components operate in correct alignment, preventing premature wear on hoses, valves, and sensors. By maintaining proper alignment, it reduces stress concentrations that can cause leaks or breakages. This directly translates to fewer unscheduled stops for repairs, higher vehicle availability, and lower lifetime maintenance costs for fleet operators. It is a proactive solution for preventing cascade failures.
Another significant advantage is the guarantee of proper fluid dynamics. The internal geometry of BY99100360161 is designed to maintain efficient flow rates and pressure levels. This is vital for systems like air brakes, where response time is critical for safety. Using this OEM part also ensures compatibility with Shacman’s recommended service intervals and procedures. The part’s reliability supports consistent vehicle performance, which is essential for meeting demanding logistics schedules and operational targets.
The standardized design of the BY99100360161 Connecting Body simplifies the maintenance process. Mechanics familiar with Shacman trucks can quickly identify and replace it if necessary. Its durability means it is not a frequent replacement item, but having the correct OEM part on hand prevents downtime when needed. For fleet managers, standardizing on the authentic BY99100360161 reduces the complexity of parts inventory, as one reliable component replaces the uncertainty of multiple aftermarket options.
The Connecting Body BY99100360161 finds its primary application in the air management systems of Shacman trucks. It often serves as a distribution block for the air compressor, directing compressed air to the reservoir, brake valves, and pneumatic accessories. In some configurations, it may be used in fuel systems as a junction for supply and return lines. Its role is to consolidate multiple connections into a single, robust unit, simplifying plumbing and reducing potential leak points throughout the chassis.
Integration is seamless with Shacman’s vehicle architecture. The BY99100360161 is mounted at a predefined location with dedicated brackets, and all connected lines are designed to fit its port layout precisely. This plug-and-play design eliminates the need for custom fabrication or adjustments during installation or repair. Understanding its specific application within your truck model is key, and the OEM number BY99100360161 is the definitive reference for obtaining the correct part for your system.
When used in the air brake circuit, the Connecting Body BY99100360161 becomes a safety-critical component. Its integrity ensures that air pressure is distributed without delay or loss to the front and rear brake chambers. A failure in this component could lead to a partial or total loss of braking power. Therefore, the quality and reliability embedded in the genuine BY99100360161 are non-negotiable for safe vehicle operation, making it a key focus during safety inspections and preventive maintenance checks.
Installing the Connecting Body BY99100360161 requires following Shacman’s workshop manual procedures. Ensure the system is depressurized (for air or fuel) before disassembly. Clean the mounting area thoroughly to remove dirt and old sealant. Use new sealing elements (gaskets, O-rings, thread sealant as specified) with the new BY99100360161 body. Tighten all port fittings and mounting bolts in a cross pattern to the specified torque values to avoid distortion. Post-installation, conduct a thorough leak-down test for the relevant system.
Preventive maintenance for the BY99100360161 involves regular visual inspections during routine service. Look for signs of external corrosion, physical damage, or moisture/oil seepage from the ports. Check the tightness of critical connections as part of a scheduled maintenance plan. Since the body itself is highly durable, maintenance mainly focuses on the connections and seals attached to it. Replace the entire unit if any cracking or significant corrosion is detected, as repairing cast components is not recommended.
The most common issue associated with a connecting body is leakage from its ports. This is usually due to worn seals, damaged threads, or improper installation rather than failure of the BY99100360161 itself. If leakage occurs, first re-torque the fitting. If it persists, replace the seal and inspect threads on both the fitting and the body. A less common issue could be an internal clog, which might manifest as a pressure drop; this would require removal and inspection of the BY99100360161 for debris.
Choosing the genuine Shacman Connecting Body BY99100360161 is a decision for guaranteed quality and fit. It is produced on the same tooling and to the same standards as the part originally fitted to your truck. This ensures perfect dimensional accuracy, material consistency, and performance reliability. Aftermarket copies may look similar but often compromise on material grade, casting quality, or precise dimensions, leading to fitment issues, premature failure, and voided warranties.
Shacman’s OEM parts are backed by extensive research, development, and real-world testing. The BY99100360161 has been validated across millions of kilometers in diverse operating conditions. The brand’s commitment to vertical integration and quality control means every part is traceable. Investing in genuine parts like BY99100360161 protects your larger investment in the vehicle and ensures it continues to perform as engineered, maintaining safety, efficiency, and resale value.
Using a non-genuine connecting body poses several risks. Inferior castings may contain porosity, leading to invisible leaks or sudden rupture under pressure. Incorrect thread specifications can strip during installation, causing major repair work. Material that cannot handle thermal cycling may crack. These failures often result in costly secondary damage to other system components and significant vehicle downtime. The initial savings on a counterfeit BY99100360161 are quickly erased by these potential consequences.
The production of the Connecting Body BY99100360161 adheres to stringent quality protocols. Each batch of raw ductile iron is spectrographically analyzed to confirm chemical composition. The casting process is automated and monitored for parameters like temperature and cooling rate to ensure structural integrity. After casting, each part undergoes machining on CNC centers, guaranteeing that every port and mounting hole on the BY99100360161 is identical and within micron-level tolerances.
Post-machining, samples from every production lot are subjected to destructive and non-destructive testing. This includes pressure tests beyond operational limits, metallurgical analysis, and coating thickness verification. Only after passing all checks is the batch of BY99100360161 components released for packaging and distribution. This multi-stage assurance process is your guarantee that every single part bearing the number BY99100360161 meets the highest standards of performance and durability.
Shacman considers environmental impact in its manufacturing. The ductile iron used in BY99100360161 is highly recyclable. The phosphate coating process is designed to minimize waste and chemical discharge. Furthermore, the part’s extended lifespan reduces the frequency of replacement, thereby lowering the overall consumption of raw materials and energy over the vehicle’s life. Choosing a durable, genuine part like BY99100360161 is an environmentally responsible decision that supports circular economy principles.
The Shacman Connecting Body BY99100360161 is far more than a simple metal casting; it is a precision-engineered hub that ensures the reliable operation of critical vehicle systems. Its design, material quality, and manufacturing rigor make it an indispensable component for maintaining the performance and safety of Shacman trucks. For fleet managers, mechanics, and owners who prioritize uptime and safety, specifying the genuine BY99100360161 is the only logical choice.
In summary, do not compromise on the integrity of your truck’s interconnected systems. Trust the OEM engineering that goes into every Shacman part. The Connecting Body BY99100360161 represents a commitment to quality that pays dividends through reduced maintenance costs, enhanced safety, and uninterrupted service. Ensure your maintenance and parts procurement strategy includes authentic Shacman components for optimal long-term value and peace of mind on every journey.
For guaranteed authenticity and performance, always specify the genuine Shacman Connecting Body BY99100360161 sourced through official distribution channels.
