Intercooler Hose
Патрубок интеркулера
Manguera del intercooler
The Shacman Intercooler Hose, identified by the precise OEM number DZ93259535311, is a critical engine component designed for the robust Shacman X5000 truck series. This hose, with a diameter of Φ 100, ensures optimal airflow between the turbocharger and the intercooler. It is engineered to withstand high pressure and temperature fluctuations common in demanding truck operations. The DZ93259535311 part guarantees a perfect fit and reliable performance. Using this genuine hose maintains the engine’s efficiency and power output. It prevents boost pressure leaks that can reduce fuel economy. The construction uses high-grade materials for longevity. This component is essential for the turbocharging system’s integrity. Regular inspection of the intercooler hose is recommended for peak vehicle performance. The DZ93259535311 is a direct replacement part that meets strict OEM specifications.
An intercooler hose plays a vital role in the engine’s air intake system. It transports compressed, hot air from the turbocharger to the intercooler. In the intercooler, the air is cooled before entering the engine cylinders. Cooler air is denser, containing more oxygen for combustion. This process significantly increases engine efficiency and power. A faulty or leaking hose can disrupt this entire system. It leads to a loss of boost pressure, known as boost leak. Symptoms include reduced acceleration, excessive black smoke, and higher fuel consumption. The Shacman Intercooler Hose DZ93259535311 is designed to prevent these issues. Its durable construction resists cracking, swelling, and blow-offs under pressure.
The design of the DZ93259535311 hose focuses on durability and resilience. It is manufactured from reinforced synthetic rubber or silicone compounds. These materials offer excellent resistance to oil, heat, and vibration. The interior surface is smooth to minimize airflow restriction and turbulence. Robust fabric or wire reinforcement layers prevent the hose from expanding under boost pressure. Constant expansion and contraction can weaken a hose over time. This premium construction ensures dimensional stability. The hose maintains its shape and sealing capability through thousands of miles. Clamp connections are secure and designed for a perfect seal. This reliability is crucial for the harsh operating environments of Shacman X5000 trucks.
The Intercooler Hose DZ93259535311 boasts several outstanding features. It is precision-engineered for a perfect fit on the Shacman X5000 truck model. The Φ 100 diameter is optimized for maximum airflow with minimal pressure drop. High-quality reinforced rubber ensures exceptional durability under high boost pressure.
This hose features excellent heat resistance properties. It can withstand the high temperatures of charged air from the turbocharger. The material is also resistant to engine oils and common coolants. This prevents degradation and swelling over the component’s lifespan.
Flexibility is another key feature of this intercooler hose. It can accommodate engine movement and vibration without cracking. The reinforced structure prevents ballooning under peak boost conditions. Secure bead lines or ridges provide a positive grip for hose clamps.
The material used is a multi-layer composite. An inner liner provides a smooth, non-porous surface for airflow. Middle reinforcement layers consist of high-tensile fabric or spiral wire. An outer cover protects against abrasion and environmental factors.
The Φ 100 diameter is critical for performance. It matches the original equipment specifications exactly. This ensures no loss in boost pressure or airflow velocity. The hose ends are molded to match the connection angles on the X5000.
Installing the genuine DZ93259535311 Intercooler Hose offers multiple benefits. It restores and maintains optimal engine power and torque. Proper boost pressure leads to more efficient fuel combustion. This translates directly into better fuel economy for your trucking operations.
Enhanced engine reliability is a major benefit. A secure hose prevents sudden boost leaks that can strand a vehicle. It also protects the turbocharger and engine from running in incorrect air-fuel ratios. Consistent performance reduces overall wear on expensive engine components.
This hose contributes to lower emissions from your Shacman X5000. A efficient intercooling system ensures complete combustion. This reduces the output of harmful pollutants like nitrogen oxides and particulate matter. It helps your fleet comply with environmental regulations.
Using a high-quality hose prevents costly downtime. It avoids secondary damage to the turbocharger or intercooler. The durable construction means fewer replacements over the truck’s lifetime. This represents a significant return on investment for fleet managers.
Drivers will notice consistent throttle response and power. The truck will perform reliably under full load and in extreme conditions. This consistency is vital for meeting tight delivery schedules and operating in challenging terrain.
The Intercooler Hose DZ93259535311 is specifically designed for the Shacman X5000 truck series. It is compatible with various engine configurations within this model range. This part is essential for the proper function of the charged air cooling system.
Primary application is the replacement of worn, cracked, or leaking original hoses. It is also used in repair scenarios following collision or engine work. Fleet maintenance programs should include this hose as a critical spare part. It is a must-have for workshops specializing in Shacman trucks.
This component is used in long-haul transport, construction, and mining operations. Any application where the Shacman X5000 is deployed requires this reliable hose. Its performance is crucial in both on-highway and off-road conditions. Always verify the OEM number DZ93259535311 before purchase.
The primary target is the Shacman X5000 heavy-duty truck series. This includes various axle configurations and cabin types. It fits engines that utilize a turbocharger and intercooler setup. Compatibility is ensured by the precise OEM engineering of part DZ93259535311.
This hose is a key part of the intercooler piping system. It connects the turbocharger outlet to the intercooler inlet. Its role is to convey hot, compressed air without loss of pressure. A failure in this hose directly impacts the entire turbocharging system’s efficiency.
Installing the DZ93259535311 Intercooler Hose is a straightforward process. First, ensure the engine is cool and disconnect the battery. Locate the old intercooler hose connecting the turbocharger to the intercooler. Loosen the hose clamps at both ends using a screwdriver or socket.
Carefully remove the old hose, noting its orientation and routing. Clean the metal connection pipes on the turbo and intercooler thoroughly. Any old residue can prevent a proper seal. Slide new, appropriately sized clamps onto the new DZ93259535311 hose.
Position the new hose onto the connection pipes, following the original routing. Ensure it is seated fully and squarely on each pipe. Tighten the clamps securely, but avoid over-tightening which can cut the hose. Reconnect the battery and start the engine to check for leaks.
After installation, inspect for any kinks or twists in the hose. Verify that the hose is not touching any hot surfaces or sharp edges. A visual and auditory check for air leaks under engine load is essential. Monitor boost pressure readings if diagnostic tools are available.
Basic hand tools are sufficient for this job. Have screwdrivers or a socket set for clamp screws. A rag and cleaner for the connection pipes is necessary. Safety glasses and gloves are recommended during the procedure.
| Parameter | Specification / Value |
|---|---|
| OEM Part Number | DZ93259535311 |
| Product Name | Intercooler Hose (Φ 100) |
| Brand | Shacman |
| Inner Diameter | 100 mm (Φ 100) |
| Compatible Truck Model | Shacman X5000 Series |
| Primary Material | Reinforced Synthetic Rubber Composite |
| Maximum Pressure | Up to 3 bar (45 psi) |
| Temperature Range | -40°C to +150°C |
| Reinforcement | High-Tensile Fabric / Spiral Wire |
| Resistance Properties | Oil, Heat, Abrasion, Ozone |
Regular maintenance of the Intercooler Hose DZ93259535311 prolongs its service life. Include it in routine vehicle inspection schedules. Visually check the hose for signs of external cracking, abrasion, or bulging. Look for oil seepage or dirt patterns indicating a small leak.
Ensure the hose clamps remain tight and free of corrosion. Vibration can loosen clamps over time. Check that the hose is not sagging or rubbing against other components. Proper routing is crucial to prevent chafing and premature wear.
Clean the hose surface with a damp cloth and mild soap if needed. Avoid using harsh petroleum-based solvents or degreasers. These chemicals can degrade the rubber material. Keep the engine bay clean to improve visibility during inspections.
Conduct a detailed visual inspection every 10,000 kilometers or monthly. Pay extra attention after operating in extreme conditions. Before long hauls, a quick check of all charge air hoses is advisable. This proactive approach prevents unexpected failures on the road.
Common signs include a noticeable loss of engine power. Listen for a hissing sound under acceleration indicating a leak. Visible cracks, soft spots, or oil swelling are clear failure indicators. Do not ignore minor damage as it can quickly escalate.
The DZ93259535311 Intercooler Hose is built for high performance. It maintains consistent airflow to support maximum engine output. Its materials are selected for long-term durability in tough environments. The hose resists the damaging effects of heat cycling and pressure pulses.
Durability testing simulates real-world trucking conditions. This includes exposure to high temperatures, vibration, and fluid contaminants. The hose construction prevents the common failure mode of layer separation. This ensures reliability over the intended service interval.
Performance is measured by its ability to hold boost pressure. A quality hose like DZ93259535311 has minimal permeability. It does not expand significantly under load, maintaining boost efficiency. This directly contributes to the Shacman X5000’s rated power and torque figures.
The part is manufactured under strict quality control systems. It meets or exceeds original equipment performance standards. Testing includes burst pressure tests, temperature resistance cycles, and material longevity analysis. This ensures every hose delivers reliable performance.
Under normal operating conditions and with proper maintenance, the hose offers an extended service life. It is designed to last for tens of thousands of kilometers. Factors like extreme heat, oil contamination, or physical damage can reduce lifespan. Regular inspection is the key to maximizing durability.
The genuine Intercooler Hose DZ93259535311 is available through authorized Shacman parts networks. It is distributed globally to support Shacman X5000 operators everywhere. This product page is optimized for search engines using relevant keywords.
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Parts are available via official Shacman dealers and online platforms. Customers should always verify the OEM number DZ93259535311 when ordering. This guarantees receipt of the correct, high-quality component for their specific truck model.
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In conclusion, the Intercooler Hose DZ93259535311 is a vital, high-quality component for the Shacman X5000 truck. Its precise engineering ensures optimal engine performance, fuel efficiency, and reliability. By choosing this genuine part, operators protect their investment and avoid costly downtime. Regular inspection and timely replacement with the correct DZ93259535311 hose are key to maintaining peak truck performance over the long haul.
