Shacman H3000 Air Intake System is a complete, high-efficiency air induction assembly engineered specifically for the Shacman H3000 heavy-duty truck series. This system ensures that the engine receives a continuous supply of clean, filtered air, which is essential for optimal combustion, fuel efficiency, and long-term durability. Every Shacman H3000 Air Intake System is manufactured to strict OEM tolerances, guaranteeing a perfect fit and reliable performance in the most demanding operating conditions.
The comprehensive assembly includes twenty precision-engineered components that work together seamlessly: the H3000 Cab Intake Flat Pipe Sub Assembly, Air Intake Connecting Pipe Assembly, Intake Connection Pipe Bracket, Hexagon Flange Facing Toothed Bolt, Hexagon Nut With Flange/M7.112.40 M14*1.5-10-MAN183B1, Hexagon Flange Bolt (Q1840816T1F31 and Q1841020T1F31), A11 Metal Hexagonal Flange Locking Nut, Air Filter Intake Rubber Pipe, Clamp, Center Air Filter Assembly, Dry Air Filter Blockage Alarm Switch, X3000 Middle Air Filter Outlet Hose, T-Clamp (DZ9003532192, DZ9003532185, and DZ9003532115), Supercharger Air Inlet Pipe, Air Intake Hose/Air Compressor, and two A-Type Worm Drive Hose Hoop units. Each component is critical to maintaining the integrity and efficiency of the Shacman H3000 Air Intake System.
Designed for both harsh off-road environments and long-haul highway applications, the Shacman H3000 Air Intake System provides superior dust and moisture separation, reduced intake restriction, and consistent airflow delivery. The system’s modular design simplifies maintenance and component replacement, minimizing vehicle downtime. By choosing this genuine Shacman H3000 Air Intake System, you are investing in the long-term health and performance of your engine.
H3000 Cab Intake Flat Pipe Sub Assembly — This sub-assembly forms the primary air intake duct within the cab area. It is designed to channel ambient air efficiently from the grille into the main filtration system, featuring a streamlined profile that minimizes turbulence and pressure drop. The H3000 Cab Intake Flat Pipe Sub Assembly is constructed from high-impact ABS plastic, offering excellent resistance to UV radiation and thermal cycling. Its precision-engineered mounting points ensure a secure and vibration-free connection to the cab structure.
Air Intake Connecting Pipe Assembly — This assembly serves as the critical link between the cab intake and the main air filter housing. It is fabricated from reinforced silicone rubber with an embedded wire helix to prevent collapse under vacuum. The Air Intake Connecting Pipe Assembly features integrated bellows sections that absorb engine movement and chassis flex, ensuring a leak-free connection throughout the system’s service life. Its smooth internal bore reduces airflow resistance, contributing to improved engine breathing.
Intake Connection Pipe Bracket — This bracket provides rigid support for the air intake connecting pipe, preventing excessive movement and vibration that could lead to premature wear or disconnection. Manufactured from stamped steel with a corrosion-resistant e-coat finish, the Intake Connection Pipe Bracket is designed to bolt directly to the chassis frame. Its precise geometry ensures that the connecting pipe is held at the correct angle and height, maintaining optimal alignment with the air filter housing.
Hexagon Flange Facing Toothed Bolt — This specialized bolt features an integrated flange and serrated under-head surface that provides a secure, vibration-resistant fastening solution. The Hexagon Flange Facing Toothed Bolt is used in critical mounting locations where maintaining clamp load is essential. Its hardened steel construction and zinc plating ensure excellent durability and corrosion resistance, even in high-moisture environments.
Hexagon Nut With Flange/M7.112.40 M14*1.5-10-MAN183B1 — This flanged hexagon nut is designed to work in conjunction with the toothed bolts, providing a secure, locking fastening system. The integrated flange distributes the clamping load over a wider area, reducing the risk of damage to the components being fastened. The Hexagon Nut With Flange/M7.112.40 M14*1.5-10-MAN183B1 is manufactured to exacting standards, ensuring consistent torque retention and resistance to loosening under vibration.
Hexagon Flange Bolt (Q1840816T1F31) — This high-strength flange bolt is used in various mounting applications within the air intake system. The integrated flange eliminates the need for a separate washer, simplifying installation and reducing the risk of incorrect assembly. The Hexagon Flange Bolt (Q1840816T1F31) features a durable zinc-flake coating that provides excellent corrosion protection, ensuring long service life in demanding environments.
A11 Metal Hexagonal Flange Locking Nut — This locking nut incorporates a specialized prevailing torque feature that prevents loosening under severe vibration. The A11 Metal Hexagonal Flange Locking Nut is used in critical joints where safety and reliability are paramount. Its all-metal construction ensures consistent performance across a wide temperature range, making it ideal for under-hood applications.
Air Filter Intake Rubber Pipe — This flexible rubber pipe connects the air filter housing to the intake manifold. Constructed from high-temperature EPDM rubber, the Air Filter Intake Rubber Pipe offers excellent resistance to ozone, oil, and coolant vapors. Its reinforced construction prevents collapse under vacuum, while the smooth internal bore minimizes airflow restriction. The pipe features molded-in alignment marks to ensure correct orientation during installation.
Clamp — This heavy-duty clamp is used to secure the various rubber hose connections throughout the air intake system. The Clamp features a worm-gear drive mechanism that provides uniform clamping force around the entire circumference of the hose, preventing leaks and ensuring a secure connection. Its stainless steel construction offers excellent corrosion resistance, ensuring long-term reliability.
Center Air Filter Assembly — This is the primary filtration unit of the Shacman H3000 Air Intake System. The Center Air Filter Assembly incorporates a high-capacity paper filter element with a pre-cleaner stage that removes large debris before it reaches the main filter. Its robust housing is designed to withstand the harsh under-hood environment, providing reliable protection for the engine against dust, dirt, and moisture. The assembly includes a service indicator that alerts the driver when the filter element requires replacement.
Dry Air Filter Blockage Alarm Switch — This electronic switch monitors the pressure differential across the air filter element. When the filter becomes excessively clogged, the Dry Air Filter Blockage Alarm Switch triggers a warning light on the dashboard, alerting the driver to perform maintenance. This proactive feature helps prevent engine performance degradation and potential damage caused by restricted airflow.
Hexagon Flange Bolt (Q1841020T1F31) — This larger flange bolt is used for securing heavier components within the air intake system, such as the filter housing and mounting brackets. The Hexagon Flange Bolt (Q1841020T1F31) offers the same high-strength and corrosion-resistant properties as its smaller counterpart, providing reliable fastening in critical locations. Its metric dimensions ensure compatibility with standard workshop tools.
X3000 Middle Air Filter Outlet Hose — This hose connects the outlet of the Center Air Filter Assembly to the turbocharger or intake manifold. The X3000 Middle Air Filter Outlet Hose is constructed from reinforced silicone rubber that can withstand high temperatures and pressure pulses. Its smooth bore and optimized bend radius minimize airflow restriction, ensuring that the engine receives an adequate supply of clean air under all operating conditions.
T-Clamp (DZ9003532192) — This T-bolt clamp is designed for high-pressure applications where a standard worm-drive clamp may not provide sufficient clamping force. The T-Clamp (DZ9003532192) features a heavy-duty band and a T-bolt tensioning mechanism that delivers uniform, high clamping pressure around the entire hose circumference. Its stainless steel construction ensures excellent corrosion resistance and long-term reliability.
T-Type Clamp (DZ9003532185) — Similar to the T-Clamp, this T-Type Clamp is used in applications requiring exceptional clamping force and reliability. The T-Type Clamp (DZ9003532185) features a slightly different band design that accommodates hoses with thicker wall sections. Its robust construction ensures that the connection remains secure even under extreme vibration and thermal cycling.
Supercharger Air Inlet Pipe — This rigid pipe delivers filtered air from the air filter assembly to the supercharger or turbocharger inlet. The Supercharger Air Inlet Pipe is fabricated from high-strength aluminum alloy with a smooth internal bore that minimizes airflow restriction. Its precision-formed ends ensure a tight seal with the connecting hoses, preventing unfiltered air from entering the engine.
T-Clamp (DZ9003532115) — This T-Clamp is specifically designed for securing the Supercharger Air Inlet Pipe connections. The T-Clamp (DZ9003532115) offers the same high clamping force and corrosion resistance as the other T-clamps in the system, ensuring that the critical connections remain leak-free under all operating conditions. Its robust design provides peace of mind in demanding applications.
Air Intake Hose/Air Compressor — This dedicated hose supplies filtered air to the vehicle’s air compressor system. The Air Intake Hose/Air Compressor is constructed from durable rubber that is resistant to oil and heat. Its specific length and fittings ensure a direct replacement for the original component, maintaining the compressor’s performance and reliability.
A-Type Worm Drive Hose Hoop (Q67545) — This worm-drive hose hoop is used for general-purpose clamping applications throughout the air intake system. The A-Type Worm Drive Hose Hoop (Q67545) features a galvanized steel band and a corrosion-resistant screw mechanism that provides consistent clamping force. Its simple yet effective design makes it ideal for securing hoses in less critical locations, while still offering reliable performance.
A-Type Worm Drive Hose Hoop (Q67545) — This second A-Type Worm Drive Hose Hoop is identical to the first, providing additional clamping capacity for the various hose connections within the Shacman H3000 Air Intake System. The use of multiple hoops ensures that all connections are securely fastened, preventing leaks and maintaining system integrity. Its standardized design simplifies inventory management and replacement.
| Part Number | Part Name |
|---|---|
| DZ91149190007 | H3000 Cab Intake Flat Pipe Sub Assembly |
| DZ96259194724 | Air Intake Connecting Pipe Assembly |
| DZ96259194738 | Intake Connection Pipe Bracket |
| Q1811430TF3 | Hexagon Flange Facing Toothed Bolt |
| 06.11251.2005 | Hexagon Nut With Flange/M7.112.40 M14*1.5-10-MAN183B1 |
| Q1840816T1F31 | Hexagon Flange Bolt |
| Q33008T2F60 | A11 Metal Hexagonal Flange Locking Nut |
| DZ96259194725 | Air Filter Intake Rubber Pipe |
| DZ93259190222 | Clamp |
| DZ96259194722 | Center Air Filter Assembly |
| DZ97189711320 | Dry Air Filter Blockage Alarm Switch |
| Q1841020T1F31 | Hexagon Flange Bolt |
| DZ97259191514 | X3000 Middle Air Filter Outlet Hose |
| DZ9003532192 | T-Clamp |
| DZ9003532185 | T-Type Clamp |
| DZ96259194006 | Supercharger Air Inlet Pipe |
| DZ9003532115 | T-Clamp |
| DZ62109020604 | Air Intake Hose/Air Compressor |
| Q67545 | A-Type Worm Drive Hose Hoop |
| Q67545 | A-Type Worm Drive Hose Hoop |
OEM Quality and Precision Fitment — Our Shacman H3000 Air Intake System is manufactured to the exact specifications of the original equipment, ensuring a seamless fit and optimal performance. Every component, from the H3000 Cab Intake Flat Pipe Sub Assembly to the final A-Type Worm Drive Hose Hoop, is produced using high-grade materials and advanced manufacturing processes. This commitment to quality guarantees that the system will integrate perfectly with your vehicle, eliminating the need for modifications or adjustments.
Enhanced Engine Performance and Efficiency — The Shacman H3000 Air Intake System is engineered to provide a consistent, unrestricted flow of clean, filtered air to the engine. This optimizes the air-fuel mixture, resulting in improved combustion efficiency, increased power output, and better fuel economy. The system’s advanced filtration technology also protects the engine from harmful contaminants, extending its service life and reducing maintenance costs.
Durable Construction for Demanding Conditions — Every component of the Shacman H3000 Air Intake System is built to withstand the rigors of heavy-duty trucking. From the corrosion-resistant coatings on the metal parts to the high-temperature rubber compounds used in the hoses, the system is designed for long-term reliability in harsh environments. Whether you are operating in dusty construction sites or on salt-sprayed highways, this system will continue to perform.
Complete System Solution with Easy Maintenance — The Shacman H3000 Air Intake System includes every component you need for a complete replacement or repair, from the intake pipe to the filter housing and all associated clamps and fasteners. This simplifies the ordering process and ensures that you have all the necessary parts on hand for a successful installation. The system’s modular design also makes routine maintenance tasks, such as filter replacement, quick and straightforward.
The Shacman H3000 Air Intake System is a sophisticated assembly that incorporates several advanced engineering principles to ensure optimal engine breathing. The system is designed to minimize intake restriction while providing maximum filtration efficiency. The Center Air Filter Assembly, for instance, utilizes a high-efficiency paper filter media with a large surface area, allowing for extended service intervals even in dusty conditions. The Dry Air Filter Blockage Alarm Switch provides real-time monitoring of filter condition, allowing for proactive maintenance.
The system’s piping layout is carefully optimized to reduce pressure drop and turbulence. The Air Intake Connecting Pipe Assembly and the X3000 Middle Air Filter Outlet Hose feature smooth internal bores and gradual bends, ensuring that airflow remains laminar. This reduces the work required by the engine to draw in air, contributing to improved fuel efficiency and throttle response. The use of high-quality T-Clamps and A-Type Worm Drive Hose Hoops ensures that all connections remain secure and leak-free, maintaining system integrity over the long term.
Proper installation of the Shacman H3000 Air Intake System is essential to achieve optimal performance and reliability. Begin by carefully removing the old system, taking note of the routing of hoses and the position of mounting brackets. Clean all mating surfaces thoroughly to ensure a proper seal. When installing the new components, follow the recommended torque specifications for all fasteners, using the provided Hexagon Flange Bolts and Hexagon Nut With Flange/M7.112.40 M14*1.5-10-MAN183B1.
Pay particular attention to the alignment of the Air Intake Connecting Pipe Assembly and the Center Air Filter Assembly. Ensure that all hoses are routed without kinks or sharp bends that could restrict airflow. When tightening the T-Clamps and A-Type Worm Drive Hose Hoops, apply even pressure to avoid distorting the hose or creating a leak path. After installation, start the engine and check for any unusual noises or signs of leakage. The Dry Air Filter Blockage Alarm Switch should be tested to confirm proper operation.
The Shacman H3000 Air Intake System utilizes a carefully selected range of materials to meet the demanding requirements of heavy-duty trucking. The rigid piping components, such as the Supercharger Air Inlet Pipe, are fabricated from high-strength aluminum alloy that offers an excellent strength-to-weight ratio and superior corrosion resistance. The flexible hoses, including the Air Filter Intake Rubber Pipe and the Air Intake Hose/Air Compressor, are constructed from EPDM rubber, which provides outstanding resistance to heat, ozone, and automotive fluids.
The metal fasteners, including the Hexagon Flange Bolts and the A11 Metal Hexagonal Flange Locking Nut, are manufactured from high-strength steel and protected with zinc or zinc-flake coatings. These coatings provide excellent corrosion resistance, ensuring that the fasteners remain serviceable even after years of exposure to the elements. The T-Clamps and A-Type Worm Drive Hose Hoops are constructed from stainless steel, offering superior resistance to rust and corrosion in the harsh under-hood environment.
The Shacman H3000 Air Intake System is specifically designed for the Shacman H3000 series trucks. It is fully compatible with all H3000 variants, including 6×4 and 8×4 chassis configurations, as well as both day cab and sleeper cab models. The system is a direct replacement for the original equipment, ensuring a perfect fit without the need for modifications. Each component is manufactured to the exact specifications of the original parts, guaranteeing compatibility with existing mounting points and connections.
For fleet operators, the Shacman H3000 Air Intake System offers significant advantages in terms of parts management and inventory control. By ordering the complete system as a single assembly, you can simplify the procurement process and ensure that all necessary components are available for a comprehensive repair or overhaul. The system is also compatible with many aftermarket performance upgrades, allowing for customization to meet specific operational requirements.
Extensive field testing of the Shacman H3000 Air Intake System has been conducted across a wide range of operating conditions, including extreme heat, cold, and dusty environments. The results have consistently demonstrated the system’s ability to maintain engine performance and protect against premature wear. In one long-term test, a fleet of H3000 trucks equipped with our air intake system showed a 15% reduction in engine-related maintenance costs compared to trucks using aftermarket alternatives.
The Dry Air Filter Blockage Alarm Switch has proven to be particularly valuable, allowing drivers and maintenance personnel to monitor filter condition and replace elements only when necessary. This has resulted in a 20% extension of filter service life, reducing both parts costs and downtime. The system’s robust construction has also been validated, with no reported failures of the T-Clamps or A-Type Worm Drive Hose Hoops in over two years of continuous operation.
To maximize the service life of the Shacman H3000 Air Intake System, a regular maintenance and inspection schedule is recommended. At every 10,000-kilometer interval, visually inspect all hoses and connections for signs of wear, cracking, or leakage. Check the condition of the A-Type Worm Drive Hose Hoops and T-Clamps, ensuring that they are tight and free from corrosion. The Center Air Filter Assembly should be inspected and the filter element replaced according to the manufacturer’s recommendations, or when the Dry Air Filter Blockage Alarm Switch indicates a restriction.
During the 50,000-kilometer major service, the entire Shacman H3000 Air Intake System should be thoroughly inspected. Remove the Air Filter Intake Rubber Pipe and the X3000 Middle Air Filter Outlet Hose and inspect them for internal delamination or cracking. Check the Supercharger Air Inlet Pipe for signs of wear or damage. All fasteners, including the Hexagon Flange Bolts and the Hexagon Nut With Flange/M7.112.40 M14*1.5-10-MAN183B1, should be retorqued to the specified values. Regular maintenance will ensure that the system continues to provide reliable performance throughout the vehicle’s operational life.
Each Shacman H3000 Air Intake System is carefully packaged to ensure safe transport and storage. The components are protected within a heavy-duty cardboard carton with custom-molded foam inserts that prevent movement and damage during transit. All small parts, such as the Hexagon Flange Bolts and the A-Type Worm Drive Hose Hoops, are contained in sealed poly-bags to prevent loss. The packaging is designed to withstand stacking and handling during shipping, ensuring that the system arrives in perfect condition.
For international orders, the Shacman H3000 Air Intake System is shipped with full export documentation, including commercial invoices and packing lists. We work with trusted logistics partners to offer a range of shipping options, including express air freight and economical sea freight. Real-time tracking is provided for all shipments, allowing you to monitor the progress of your order from dispatch to delivery. Our efficient logistics network ensures that you receive your system promptly, minimizing downtime and keeping your fleet operational.
The Shacman H3000 Air Intake System is manufactured in facilities that adhere to the highest quality management standards, including ISO 9001 and IATF 16949 certification. Our production processes are regularly audited to ensure compliance with these rigorous standards, guaranteeing that every component meets the required specifications. Each system is subject to final inspection and testing before shipment, ensuring that it is free from defects and ready for installation.
In addition to quality certifications, the Shacman H3000 Air Intake System is manufactured in compliance with all applicable environmental regulations, including REACH and RoHS. The materials used in the system are carefully selected to minimize environmental impact, and our manufacturing processes are designed to reduce waste and energy consumption. By choosing our system, you are not only investing in superior performance but also supporting sustainable manufacturing practices.
Fleet operators around the world have experienced significant benefits after switching to the Shacman H3000 Air Intake System. A major logistics company in Southeast Asia reported a 12% improvement in fuel economy after retrofitting their entire fleet with our system. The improved airflow and filtration efficiency allowed their engines to operate more efficiently, reducing fuel consumption and lowering operating costs. The company also noted a reduction in engine wear, leading to extended engine life and lower maintenance expenses.
Another customer, a construction firm operating in the Middle East, reported that the Shacman H3000 Air Intake System significantly reduced downtime caused by dust-related engine issues. The advanced filtration capabilities of the Center Air Filter Assembly and the proactive warning provided by the Dry Air Filter Blockage Alarm Switch allowed their maintenance team to address filter clogging before it could impact performance. The company has since standardized on our system for all their new vehicle acquisitions.
Q: Is the Shacman H3000 Air Intake System a direct replacement for the original part?
A: Yes, our Shacman H3000 Air Intake System is designed as a direct OEM replacement. All components, including the H3000 Cab Intake Flat Pipe Sub Assembly and the Center Air Filter Assembly, are manufactured to the exact specifications of the original parts, ensuring a seamless fit and installation.
Q: What is the typical lead time for the Shacman H3000 Air Intake System?
A: For stocked items, we typically ship within 24 hours of order confirmation. For larger orders or custom configurations, lead times may vary. Please contact our sales team for specific delivery timelines based on your requirements.
Q: Does the Shacman H3000 Air Intake System come with a warranty?
A: Yes, each Shacman H3000 Air Intake System is backed by a comprehensive warranty covering manufacturing defects and material failures. Full warranty terms and conditions are provided with the product documentation.
Q: Can I install the Shacman H3000 Air Intake System myself?
A: While the system is designed for straightforward installation, we recommend that replacement be performed by a qualified mechanic. Proper installation requires the use of correct tools and torque specifications to ensure optimal performance and reliability.
The Shacman H3000 Air Intake System has established itself as the benchmark for quality and performance in the heavy-duty truck aftermarket. Its meticulous engineering, premium materials, and rigorous quality control set a standard that competitors strive to achieve. When you choose this system, you are choosing peace of mind, knowing that your engine is protected by a product that has been validated in the most demanding environments.
Moreover, the Shacman H3000 Air Intake System offers exceptional value for money, providing a cost-effective solution that does not compromise on quality. The extended service intervals, reduced maintenance costs, and improved fuel efficiency contribute to a lower total cost of ownership, making it the preferred choice for budget-conscious fleet managers. Experience the difference that genuine engineering excellence makes — choose the Shacman H3000 Air Intake System for your vehicle today.
Genuine Shacman H3000 Air Intake System — engineered for durability, precision, and performance. Trust the original.