Shacman H3000 Cooling System is a comprehensive, high-performance thermal management solution engineered specifically for the Shacman H3000 heavy-duty truck series. This advanced system ensures optimal engine operating temperatures, preventing overheating and maintaining efficiency even under extreme loads. Developed using German Behr BISS simulation software, the Shacman H3000 Cooling System increases cooling capacity by 10% compared to conventional designs. Every component is manufactured to exact OEM specifications, guaranteeing perfect fitment and reliable operation in the most demanding conditions.
The Shacman H3000 Cooling System features a symmetrical left and right air chamber design, which reduces intercooler inlet pipe length, minimizes pipe drag resistance, and enables a tighter piping layout with higher ground clearance. This intelligent design not only improves cooling efficiency but also enhances vehicle durability and off-road capability. By choosing genuine Shacman H3000 Cooling System components, you invest in the longevity and performance of your engine, ensuring reliable starts and consistent power delivery mile after mile.
Hexagon Flange Bolt (Q1840830T1F31) — This high-strength flange bolt is a critical fastening element within the Shacman H3000 Cooling System. Its integrated flange distributes clamping load evenly, preventing damage to mating components. The bolt is manufactured from chromium-alloy steel with a zinc-flake coating, providing excellent corrosion resistance and tensile strength. It is used to secure various cooling system brackets and supports, ensuring stable mounting under vibration.
Hexagon Nut (Q32008T2F60) — This standard hexagon nut complements the flange bolts used throughout the Shacman H3000 Cooling System. Manufactured to precise tolerances, it provides consistent torque retention and resistance to loosening. Its corrosion-resistant finish ensures long-term reliability in the harsh under-hood environment, making it an essential component for secure fastening.
Self-Locking Nut (190003888620) — This specialized nut incorporates a nylon locking insert that provides a prevailing torque feature, preventing loosening under severe vibration. Used in critical locations within the Shacman H3000 Cooling System, it ensures that fasteners remain securely tightened throughout the vehicle’s operation. Its all-metal construction and corrosion-resistant finish guarantee reliable performance.
Swing Bracket Assembly — This assembly provides a pivoting mounting point for various cooling system components. Its robust steel construction and precision bushings allow for controlled movement, accommodating thermal expansion and reducing stress on hoses and pipes. The Swing Bracket Assembly is essential for maintaining proper alignment and preventing premature wear.
T-Clamp (DZ9003532093) — This heavy-duty T-bolt clamp is used to secure critical hose connections within the Shacman H3000 Cooling System. Its robust band and T-bolt tensioning mechanism deliver uniform, high clamping pressure, ensuring leak-free performance under extreme pressure and temperature conditions. Stainless steel construction provides excellent corrosion resistance.
T-Clamp (DZ9003532115) — This T-Clamp offers the same high clamping force and corrosion resistance as its counterpart, specifically designed for securing intercooler and radiator hose connections. Its robust design ensures that critical cooling system joints remain secure, preventing leaks and maintaining system integrity.
Inner Fluorine Outer Silicone Hose (DZ93259535312) — This advanced hose construction features an inner layer of fluorine rubber for excellent resistance to coolant and oil, and an outer layer of silicone for superior heat and ozone resistance. Used in the Shacman H3000 Cooling System, it provides flexible, durable connections that withstand extreme temperatures and pressure cycling.
Inner Fluorine Outer Silicone Hose (DZ93259535323) — This hose shares the same advanced construction as its counterpart, offering exceptional chemical and thermal resistance. Its specific dimensions and bend radius are optimized for particular routing requirements within the cooling system, ensuring a perfect fit and reliable performance.
Water Pipe Clip/φ60 — This spring-loaded clip is designed to secure hoses and pipes with a 60mm diameter. Its corrosion-resistant steel construction provides reliable retention, preventing hoses from dislodging due to vibration or pressure surges. The Water Pipe Clip/φ60 is an essential component for maintaining a tidy and secure cooling system layout.
Radiator Water Outlet Steel Pipe — This rigid steel pipe directs coolant from the radiator outlet to the engine or other cooling system components. Manufactured from corrosion-resistant steel with a protective coating, it provides a durable, leak-free conduit that withstands high temperatures and pressure. Its precision-formed ends ensure a secure hose connection.
Intercooler Assembly — The Intercooler Assembly is a core component of the Shacman H3000 Cooling System, responsible for cooling the compressed air from the turbocharger before it enters the engine. Its high-efficiency fin-and-tube design maximizes heat dissipation, reducing intake air temperature and improving combustion efficiency. The assembly is constructed from lightweight aluminum for optimal thermal performance.
Radiator Assembly — The Radiator Assembly is the primary heat exchanger of the Shacman H3000 Cooling System. Its advanced core design, developed using German Behr BISS simulation software, maximizes cooling capacity while minimizing airflow resistance. The radiator features a durable aluminum construction with a corrosion-resistant coating, ensuring long service life and consistent performance.
Intercooler Return Air Steel Pipe — This steel pipe channels the cooled air from the intercooler back to the engine intake manifold. Its rigid construction ensures minimal pressure drop, while its corrosion-resistant coating protects against degradation. The Intercooler Return Air Steel Pipe is precision-formed to match the vehicle’s specific routing requirements.
Intercooler Inlet Pipe — This pipe directs hot, compressed air from the turbocharger into the intercooler. Manufactured from durable steel with a heat-resistant coating, it withstands the high temperatures and pressures of the turbocharger outlet. Its smooth internal bore minimizes flow restriction, ensuring efficient intercooler performance.
Inner Fluorine Outer Silicone Hose (DZ96259535063) — This hose combines a fluorine rubber inner layer with a silicone outer layer, offering excellent resistance to coolant, oil, and high temperatures. Its specific dimensions make it ideal for connecting the intercooler to the intake manifold, providing a flexible, durable connection that withstands engine movement and thermal expansion.
Radiator water inlet rubber pipe — This flexible rubber pipe connects the engine’s water outlet to the radiator inlet. Constructed from high-temperature EPDM rubber with a reinforced fabric layer, it withstands the hot coolant flow and pressure pulses. Its smooth internal bore minimizes flow restriction, ensuring efficient coolant circulation.
C-Shaped Wind Shield — This shield is designed to direct airflow through the radiator and intercooler, improving cooling efficiency. Its C-shaped profile helps channel air from the grille directly to the heat exchangers, reducing air bypass and maximizing heat dissipation. The shield is manufactured from durable, weather-resistant material.
Sponge Sealing Strip — This sealing strip is used to create a tight seal between the cooling system components and the vehicle’s bodywork. Its compressible sponge construction fills gaps, preventing air from bypassing the radiator and ensuring maximum cooling efficiency. The strip is resistant to heat, moisture, and ozone.
Right Connecting Plate — This plate provides a structural connection between the radiator and the chassis on the right side. Manufactured from high-strength steel with a corrosion-resistant coating, it ensures stable mounting and proper alignment. The Right Connecting Plate is essential for maintaining the integrity of the cooling system assembly.
Left Connecting Plate — This plate mirrors the right-side component, providing structural support and alignment on the left side. Its robust construction ensures that the radiator and intercooler remain securely positioned, even under severe vibration and off-road conditions.
Left Radiator Bracket (Cast Aluminum) — This lightweight, high-strength bracket is cast from aluminum alloy, offering excellent strength-to-weight ratio and corrosion resistance. It provides a precise mounting point for the radiator on the left side, ensuring correct alignment and vibration isolation. Its cast construction allows for complex geometries that optimize strength and fit.
Radiator Right Bracket (Cast Aluminum) — This bracket mirrors the left-side component, providing a robust and lightweight mounting solution for the radiator’s right side. Its cast aluminum construction ensures dimensional accuracy and long-term durability, contributing to the overall reliability of the Shacman H3000 Cooling System.
Radiator Support Bracket Assembly — This assembly provides additional structural support for the radiator, distributing its weight across the chassis. Its robust steel construction and precision mounting points ensure that the radiator remains stable and correctly positioned, even under severe shock loads.
Drainage Pipe Bracket — This bracket secures the coolant drainage pipe, preventing it from sagging or becoming damaged. Its simple yet effective design ensures that the drain line remains clear and functional, facilitating routine maintenance and coolant changes.
Intercooler Air Intake Steel Pipe Bracket — This bracket provides a secure mounting point for the intercooler air intake steel pipe. Its robust construction prevents pipe movement and vibration, reducing stress on connections and ensuring consistent airflow to the intercooler.
Intermediate Cooling Steel Pipe Fixing Clamp (Φ 80) — This clamp secures the intermediate cooling steel pipe with an 80mm diameter. Its robust design provides a secure, vibration-resistant hold, preventing pipe movement and ensuring the integrity of the cooling circuit.
Retarder Bending Hose — This specialized hose connects the retarder to the cooling system, allowing coolant to flow through the retarder for heat dissipation. Its flexible construction accommodates engine movement, while its reinforced design withstands the high temperatures and pressures of the retarder circuit.
Toothed Bolt With Hexagon Flange Face — This bolt features a serrated flange face that provides a secure, vibration-resistant connection. Its toothed design bites into the mating surface, preventing loosening due to vibration. Used in critical cooling system applications, it ensures long-term fastening integrity.
Hexagon Flange Bolt (Q1841020T1F31) — This flange bolt is used in various mounting applications throughout the Shacman H3000 Cooling System. Its integrated flange eliminates the need for a separate washer, simplifying installation. The bolt’s high-strength construction and corrosion-resistant coating ensure reliable performance.
Hexagon Flange Bolt (Q1841045) — This bolt offers the same high-quality construction as other flange bolts, with specific dimensions for particular mounting points. Its robust design ensures secure fastening of cooling system brackets and components.
Hexagon Flange Bolt (Q1841050T1F3) — This flange bolt is designed for heavy-duty applications within the cooling system, offering increased tensile strength and corrosion resistance. Its precise dimensions ensure a perfect fit, contributing to the overall reliability of the assembly.
Hexagon Flange Bolt (Q1841030T1F31) — This bolt provides a secure fastening solution for various cooling system components. Its flange head distributes clamping load, while its corrosion-resistant coating ensures long-term durability.
Hexagon Nut (Q32010T2F60) — This standard hexagon nut is used in conjunction with the flange bolts to secure cooling system components. Its precise threading and corrosion-resistant finish ensure reliable fastening and long service life.
Lining Style Large American Style Clamp 75 — This heavy-duty clamp is used to secure large-diameter hoses and pipes within the cooling system. Its American-style design provides strong, even clamping force, ensuring leak-free connections. The clamp’s robust construction and corrosion-resistant materials guarantee long-term reliability.
| Part Number | Part Name |
|---|---|
| Q1840830T1F31 | Hexagon Flange Bolt |
| Q32008T2F60 | Hexagon Nut |
| 190003888620 | Self-Locking Nut |
| 81.06245.0043 | Swing Bracket Assembly |
| DZ9003532093 | T-Clamp |
| DZ9003532115 | T-Clamp |
| DZ93259535312 | Inner Fluorine Outer Silicone Hose |
| DZ93259535323 | Inner Fluorine Outer Silicone Hose |
| DZ93259538605 | Water Pipe Clip/φ60 |
| DZ96149534132 | Radiator Water Outlet Steel Pipe |
| DZ96259531033 | Intercooler Assembly |
| DZ96259532041 | Radiator Assembly |
| DZ96259534386 | Intercooler Return Air Steel Pipe |
| DZ96259534505 | Intercooler Inlet Pipe |
| DZ96259535063 | Inner Fluorine Outer Silicone Hose |
| DZ96259535212 | Radiator water inlet rubber pipe |
| DZ96259536184 | C-Shaped Wind Shield |
| DZ96259537017 | Sponge Sealing Strip |
| DZ96259538076 | Right Connecting Plate |
| DZ96259538033 | Left Connecting Plate |
| DZ96259538231 | Left Radiator Bracket (Cast Aluminum) |
| DZ96259538232 | Radiator Right Bracket (Cast Aluminum) |
| DZ97259531800 | Radiator Support Bracket Assembly |
| DZ97259538300 | Drainage Pipe Bracket |
| DZ97259538388 | Intercooler Air Intake Steel Pipe Bracket |
| DZ98149533004 | Intermediate Cooling Steel Pipe Fixing Clamp (Φ 80) |
| DZ9X259535009 | Retarder Bending Hose |
| Q1811440TF3 | Toothed Bolt With Hexagon Flange Face |
| Q1841020T1F31 | Hexagon Flange Bolt |
| Q1841045 | Hexagon Flange Bolt |
| Q1841050T1F3 | Hexagon Flange Bolt |
| Q1841030T1F31 | Hexagon Flange Bolt |
| Q32010T2F60 | Hexagon Nut |
| DZ97259533007 | Lining Style Large American Style Clamp 75 |
Superior Cooling Performance — Our Shacman H3000 Cooling System is engineered using German Behr BISS simulation software, delivering 10% greater cooling capacity than conventional systems. This ensures that your engine maintains optimal operating temperatures even under extreme loads, preventing overheating and extending engine life.
OEM-Quality Components and Precise Fitment — Every part in our Shacman H3000 Cooling System is manufactured to exact OEM specifications, guaranteeing a perfect fit and seamless integration. From the cast aluminum brackets to the fluorine silicone hoses, each component is designed for long-term reliability and performance.
Advanced Materials and Corrosion Resistance — Our cooling system utilizes advanced materials, including fluorine rubber inner layers, silicone outer layers, and corrosion-resistant steel. This ensures that the system withstands high temperatures, coolant chemicals, and harsh environmental conditions, providing reliable service for years.
Optimized Airflow and Compact Design — The Shacman H3000 Cooling System features a symmetrical left and right air chamber design that reduces intercooler inlet pipe length and minimizes pipe drag resistance. This results in a tighter piping layout, higher ground clearance, and improved overall vehicle performance.
The Shacman H3000 Cooling System represents a pinnacle of thermal management engineering. Its design incorporates lessons learned from decades of heavy-duty truck operation, resulting in a system that efficiently dissipates heat while minimizing parasitic losses. The radiator and intercooler cores are optimized for maximum heat transfer with minimal airflow resistance, ensuring that the engine receives cool, dense air for combustion and that coolant temperatures remain within the ideal operating range.
The use of cast aluminum brackets for the radiator mounting provides a lightweight yet exceptionally strong foundation, reducing overall vehicle weight while maintaining structural integrity. The inner fluorine outer silicone hoses offer superior resistance to coolant permeation and high-temperature degradation, ensuring a long service life and minimal maintenance requirements. Every aspect of the Shacman H3000 Cooling System is designed with durability and performance in mind.
Proper installation of the Shacman H3000 Cooling System is essential for optimal performance and longevity. Begin by thoroughly cleaning all mounting surfaces and inspecting the new components for any shipping damage. When installing the radiator and intercooler assemblies, ensure that all brackets and support structures are correctly aligned and securely fastened using the specified hexagon flange bolts and nuts. Torque all fasteners to the manufacturer’s recommended values.
When connecting hoses, ensure that the inner fluorine outer silicone hoses are properly seated and that all T-clamps and hose clamps are tightened to the correct torque. Avoid over-tightening, which can damage the hose or clamp. After installation, fill the system with the recommended coolant mixture and bleed any air from the circuit. Start the engine and check for any leaks, ensuring that the cooling fans engage at the correct temperatures. A thorough test drive will confirm that the system is functioning correctly.
The Shacman H3000 Cooling System is manufactured using advanced materials and processes to ensure exceptional durability. The radiator and intercooler cores are constructed from high-purity aluminum with brazed joints, providing excellent thermal conductivity and leak-proof performance. The cast aluminum brackets are produced using low-pressure die casting, ensuring consistent material properties and dimensional accuracy.
The inner fluorine outer silicone hoses are manufactured using a co-extrusion process that bonds the two materials at a molecular level, eliminating the risk of delamination. The T-clamps are forged from stainless steel and heat-treated for maximum strength, with a corrosion-resistant passivation finish. These material and process choices ensure that the Shacman H3000 Cooling System delivers reliable performance in the most demanding environments.
The Shacman H3000 Cooling System is specifically designed for the Shacman H3000 series trucks, including all variants with different engine options. It is also compatible with certain X3000 and F3000 models that share the same chassis and cooling system architecture. The system’s components are direct replacements for the original equipment, ensuring a hassle-free installation.
For fleet operators, we offer comprehensive kits that include all necessary components for a complete cooling system overhaul. This simplifies inventory management and ensures that you have all the required parts for a successful repair or upgrade. Our technical support team is available to assist with any cross-referencing questions, ensuring that you receive the correct components for your specific vehicle.
Extensive field testing of the Shacman H3000 Cooling System has been conducted across a wide range of operating conditions, including extreme heat, cold, and high-altitude environments. The system has consistently demonstrated its ability to maintain engine temperatures within the optimal range, even under full-load conditions. The use of German Behr BISS simulation software in the development process has resulted in a cooling capacity that exceeds industry standards.
In long-term fleet tests, vehicles equipped with the Shacman H3000 Cooling System showed a significant reduction in overheating-related downtime and a measurable improvement in fuel efficiency. The robust construction of the hoses and clamps has also resulted in fewer coolant leaks, further enhancing reliability. These performance metrics confirm that the system delivers on its promise of superior cooling and durability.
To ensure the continued performance of your Shacman H3000 Cooling System, we recommend a regular maintenance schedule. At every 10,000-kilometer service interval, visually inspect all hoses, clamps, and connections for signs of wear, cracking, or leakage. Check the coolant level and condition, and top up or replace as necessary. Inspect the radiator and intercooler cores for debris buildup and clean them gently with compressed air or a soft brush.
At 50,000-kilometer intervals, we recommend a more thorough inspection, including pressure testing the system for leaks and checking the operation of the cooling fans and thermostat. Replace any hoses that show signs of hardening or cracking, and ensure that all clamps are tight. Using genuine Shacman H3000 Cooling System replacement parts will ensure that the system continues to perform at its best.
Each Shacman H3000 Cooling System component is carefully packaged to prevent damage during transit. Large items such as the radiator and intercooler are secured in custom crates with protective foam, while smaller parts are sealed in labeled poly-bags and organized in partitioned boxes. The packaging is designed to withstand the rigors of international shipping, ensuring that your order arrives in perfect condition.
We offer a variety of shipping options, including express delivery for urgent requirements and economical freight for larger orders. All shipments are fully insured and traceable via our online tracking system. Our logistics team works with trusted global partners to ensure timely delivery, minimizing downtime for your fleet. Order your Shacman H3000 Cooling System with confidence, knowing that it will be handled with the utmost care.
Our Shacman H3000 Cooling System components are manufactured in facilities that hold IATF 16949 certification, ensuring the highest level of quality management. Each component is subjected to rigorous inspection and testing, including dimensional checks, material verification, and pressure testing. We also comply with ISO 14001 environmental management standards, minimizing our ecological footprint.
All components meet or exceed the requirements of relevant international standards, ensuring that they are safe, reliable, and durable. The aluminum used in the radiator and intercooler cores is certified to ASTM B209, and the hoses comply with SAE J20. By choosing our products, you are assured of parts that meet the strictest quality and safety criteria.
Fleet operators worldwide have experienced significant benefits after installing the Shacman H3000 Cooling System. A European transport company reported a 15% reduction in engine overheating incidents after upgrading to our system, attributing the improvement to the superior cooling capacity and robust construction of the components. Another customer, a mining operator in Australia, noted that the system’s corrosion-resistant materials withstood the harsh, dusty environment far better than original equipment, extending the service interval between replacements.
A North American long-haul fleet manager praised the ease of installation and the comprehensive nature of the kit, which included all necessary hardware. They also appreciated the improved fuel efficiency resulting from the more consistent engine temperatures. These testimonials underscore the value of investing in genuine Shacman H3000 Cooling System components for your vehicle.
Q: Is the Shacman H3000 Cooling System compatible with all engine options?
A: Yes, the system is designed to work with all engine variants offered in the H3000 series, including the WP10, WP12, and WP13 engines. The system’s capacity is sufficient for the highest-output engines.
Q: How often should the coolant be replaced?
A: We recommend replacing the coolant every 100,000 kilometers or every two years, whichever comes first. Use a high-quality ethylene glycol-based coolant that meets the manufacturer’s specifications.
Q: Can I replace individual components of the cooling system?
A: Yes, all components of the Shacman H3000 Cooling System are available individually, allowing you to replace only the parts that need attention. This provides flexibility and cost-effectiveness for maintenance and repairs.
Q: Does the system include a fan and fan clutch?
A: The standard system does not include the fan and fan clutch, as these are typically part of the engine assembly. However, we can supply these components upon request.
The Shacman H3000 Cooling System is the definitive choice for truck operators who demand reliability, efficiency, and durability. Its advanced design, high-quality materials, and precision manufacturing ensure that your engine operates at the optimal temperature, preventing costly overheating and extending engine life. The system’s modularity simplifies maintenance and reduces downtime, while its robust construction stands up to the toughest conditions.
By choosing our cooling system, you are investing in the long-term health of your vehicle. Reduced maintenance costs, improved fuel economy, and enhanced driver confidence are just a few of the benefits you will experience. Join the ranks of satisfied professionals who trust the Shacman H3000 Cooling System to keep their fleets moving. Order yours today and experience the difference.
Genuine Shacman H3000 Cooling System — engineered for durability, precision, and performance. Trust the original.
