The Shacman H3000 ABS Electrical Assembly is a comprehensive set of genuine OEM electronic and hardware components that form the core of the vehicle’s Anti-lock Braking System (ABS) and traction control (ASR) architecture. This assembly includes the intelligent ABS/ASR Controller, the essential ABS Instrument Panel Auxiliary Wiring Harness (MA/4ABS/HSA/FLR2X-B), the driver-operated Hill Start Assist Switch, and all necessary fasteners – the Cross Recessed Pan Head Screw, Type 1 Hex Nut, Spring Washer, and Flat Washer. Each part is engineered to work in perfect harmony, ensuring reliable activation, precise modulation, and enhanced safety under all driving conditions.
The Shacman H3000 ABS Electrical Assembly is not just a collection of parts; it is a complete system solution. The controller receives wheel speed data and modulates brake pressure, while the harness ensures clean signal transmission between sensors, actuators, and the instrument panel. The Hill Start Assist Switch provides extra confidence when starting on gradients, preventing rollback. With genuine Shacman fasteners securing every connection, this assembly guarantees durability and resistance to the harsh vibration, moisture, and temperature extremes typical of heavy-duty trucking. Whether you are repairing a faulty system or upgrading to a newer controller version, this assembly offers a straightforward, reliable path to restoring your vehicle’s safety systems.
The Shacman H3000 ABS Electrical Assembly ABS/ASR Controller is the electronic brain of the braking and traction control system. It processes signals from wheel speed sensors and applies precise brake pressure modulation to prevent wheel lockup during hard braking, while also reducing engine torque to control wheel slip during acceleration. This Shacman H3000 ABS Electrical Assembly unit is fully programmable and calibrated for the Shacman H3000 chassis, ensuring optimal performance in both on-road and off-road scenarios.
This Shacman H3000 ABS Electrical Assembly high-quality screw with a cross recess (Phillips) drive and a pan-shaped head is used to securely fasten the ABS controller, harness connectors, and other electronic components to the vehicle’s brackets or panels. Its corrosion-resistant zinc plating and precise thread rolling ensure a tight, vibration-proof fit that maintains electrical grounding integrity and prevents loosening over time.
The Shacman H3000 ABS Electrical Assembly Type 1 Hex Nut is a standard hexagonal fastener used in conjunction with bolts to create secure, removable joints for mounting the ABS controller and harness brackets. Made from carbon steel with a zinc plating, it offers reliable strength and moderate corrosion resistance. Its size is compatible with the controller’s mounting studs, ensuring a firm, lasting connection.
The Shacman H3000 ABS Electrical Assembly Spring Washer provides a preload tension that prevents fastened joints from loosening under vibration. Its helical shape absorbs shock and maintains clamp force on the ABS controller and its mounting bracket, ensuring that critical electrical connections remain stable and that the controller is securely held in place, even on rough roads.
This Shacman H3000 ABS Electrical Assembly flat washer is used under the head of the screw or nut to distribute the clamping load over a larger area, protecting the ABS controller’s housing or bracket from damage. It also helps to prevent galling and ensures uniform torque retention, contributing to the overall reliability of the mounting assembly.
This dedicated wiring harness connects the ABS/ASR controller to the instrument panel, providing the necessary signals for warning lights, speed display, and diagnostic communication. It is pre-terminated with the correct connectors and color-coded wires for easy installation, ensuring reliable data transmission and minimizing electrical interference in the 24V system.
The Hill Start Assist Switch is a driver-operated toggle that activates the hill start assist feature. When engaged, it maintains brake pressure for a few seconds after the driver releases the brake pedal, preventing the vehicle from rolling backward on inclines. This switch is mounted on the dashboard and features a durable, sealed construction to withstand frequent use and cab environment.
All components are designed to integrate seamlessly with the Shacman H3000’s CAN bus and ABS hydraulic unit. The controller communicates with wheel speed sensors and brake actuators, while the harness ensures robust signal integrity. The Hill Start Assist Switch interfaces directly with the controller, providing the driver with enhanced control on steep grades.
The assembly comes with all necessary fasteners – screws, nuts, washers – and the harness is pre-formed to follow the existing routing paths. This simplifies replacement, reducing the risk of wiring errors and ensuring that the system is restored to factory-standard condition with minimal effort.
| Part Number | Part Name |
|---|---|
| DZ95189715453 | ABS/ASR Controller |
| Q2140616 | Cross Recessed Pan Head Screw |
| Q340B06 | Type 1 Hex Nut |
| Q40306 | Spring Washer |
| Q401B06 | Flat Washer |
| DZ96259770184 | ABS Instrument Panel Auxiliary Wiring Harness (MA/4ABS/HSA/FLR2X-B) |
| DZ97189584508 | Hill Start Assist Switch |
Our Shacman H3000 ABS Electrical Assembly consists entirely of genuine OEM parts, guaranteeing perfect compatibility with your vehicle’s existing ABS hydraulic unit, wheel speed sensors, and CAN bus network. Each component is tested to meet Shacman’s rigorous quality standards, ensuring that your braking and traction systems perform as intended. This eliminates the guesswork and compatibility issues common with mixed aftermarket parts.
The Shacman H3000 ABS Electrical Assembly is designed for quick, hassle-free installation. The wiring harness is pre-formed and color-coded, matching the original routing to avoid confusion. All fasteners are included and match the original thread sizes, so you can complete the replacement with basic hand tools. This minimizes vehicle downtime, getting your truck back on the road safely and efficiently.
Safety is non-negotiable, and our assembly delivers. The ABS/ASR controller uses advanced algorithms to provide precise brake pressure modulation and traction control, reducing stopping distances and preventing wheel lockup on slippery surfaces. The Hill Start Assist Switch adds an extra layer of convenience and safety on steep slopes. By choosing genuine parts, you ensure that these critical systems operate at their full potential, protecting both driver and cargo.
We maintain a ready stock of the Shacman H3000 ABS Electrical Assembly to support rapid dispatch. Our team understands the importance of a functional ABS system for fleet safety and compliance. With competitive pricing and worldwide shipping, we make it easy for you to keep your vehicles equipped with the best possible braking technology. Choose us for reliability, expertise, and genuine Shacman quality.
The Shacman H3000 ABS Electrical Assembly is designed for a direct replacement of the original components. Before installation, ensure the vehicle is safely supported and the battery is disconnected. The ABS/ASR controller is typically located in the engine bay or under the dashboard. Remove the old controller, carefully disconnect the harness connectors, and note the routing of the wiring. Install the new controller using the supplied screws, nuts, and washers, torquing them to the specified values.
The ABS Instrument Panel Auxiliary Wiring Harness connects the controller to the instrument cluster, providing power, ground, and signal lines for the ABS warning light, speedometer output, and diagnostic link. Ensure that the harness is routed away from moving parts and heat sources, using the original clips and tie-wraps to secure it. The color-coded wires make it easy to match with the vehicle’s connector, reducing the risk of misconnection.
The Hill Start Assist Switch is mounted on the dashboard in a standard switch blank. It is a momentary or latching switch that sends a signal to the controller to activate the hill hold function. When the vehicle is stopped on an incline and the driver releases the brake, the system maintains brake pressure for up to 2 seconds, allowing the driver to move their foot to the accelerator without rolling backward. Test the function after installation on a safe slope to confirm proper operation.
After installation, it is recommended to perform a diagnostic scan using a compatible tool to clear any stored fault codes and verify that the controller communicates with all wheel speed sensors and actuators. The system should automatically adapt to the vehicle’s parameters. If the ABS warning light remains on, recheck all connections and ensure that the controller is properly grounded. Our genuine assembly is pre-programmed for the H3000, so no additional coding is typically required.
Regular maintenance of the ABS system includes checking the wheel speed sensors and their wiring for damage, but the controller and harness are generally maintenance-free. However, in case of electrical faults, the controller may need replacement. Our assembly offers a cost-effective solution compared to dealer-only parts, while still maintaining the same level of quality and reliability. This makes it an ideal choice for independent workshops and fleet maintenance programs.
The fastening components – the cross recessed pan head screw, type 1 hex nut, spring washer, and flat washer – are critical for maintaining the mechanical integrity of the mounting. They are made from materials that resist corrosion and fatigue, ensuring that the controller remains securely attached even under severe vibration. When reusing existing fasteners, inspect them for wear; our kit includes new ones for peace of mind.
For fleet operators, standardizing on the Shacman H3000 ABS Electrical Assembly simplifies parts inventory and maintenance training. All trucks will have the same controller version and harness configuration, reducing the risk of mismatched components. Our assembly is backed by a comprehensive warranty, giving you confidence in your investment. We also provide technical support for any installation or diagnostic questions.
The Hill Start Assist Switch is a valuable feature for drivers operating in hilly regions. It reduces the stress of starting on an incline and prevents unnecessary wear on the clutch and driveline. Our switch is designed to match the original dashboard aesthetics and provides a positive tactile feedback, ensuring the driver knows when the function is active. Combined with the ABS/ASR controller, this assembly significantly enhances the vehicle’s overall safety and drivability.
The ABS/ASR Controller (DZ95189715453) operates on a 24V DC supply, with a current consumption of 2A (peak 5A). It supports up to 4 wheel speed sensors and 6 solenoid valves, with built-in self-diagnostics and CAN 2.0B communication. Its microprocessor is flash-updatable, and the unit is sealed to IP6K9K for protection against high-pressure water jets and dust.
The ABS Instrument Panel Auxiliary Wiring Harness (DZ96259770184) is made of 0.5mm² cross-section copper wires with PVC insulation, rated for 24V and 105°C. The harness length is approximately 1.8 meters, with color-coded conductors (red, black, yellow, green, blue) and pre-fitted AMP or Delphi connectors. It includes a 5A fuse holder and a ground lug for secure connection to the vehicle chassis.
The Hill Start Assist Switch (DZ97189584508) is a 24V DC, normally open momentary switch with a maximum contact rating of 1A. It has a mechanical life of 500,000 cycles and is sealed to IP67, with an illuminated orange LED indicator that activates when the function is enabled. The switch fits into a standard 22mm x 33mm panel cutout and comes with a mating connector.
The fasteners are as follows: Cross Recessed Pan Head Screw (Q2140616) – M6 x 16, zinc-plated, strength grade 8.8; Type 1 Hex Nut (Q340B06) – M6, zinc-plated, grade 6; Spring Washer (Q40306) – M6, steel, passivated; Flat Washer (Q401B06) – M6, steel, zinc-plated. All meet ISO 898-1 and ISO 4759-1 standards for mechanical and dimensional properties.
The entire assembly has been tested to function correctly in an ambient temperature range of -40°C to +85°C, with a relative humidity of up to 95%. The controller and harness are resistant to common automotive fluids including brake fluid, diesel, and engine oil. This robust construction ensures that the Shacman H3000 ABS Electrical Assembly delivers consistent performance throughout the vehicle’s operational life.
All components are supplied in packaging that protects against electrostatic discharge (ESD) and physical damage. Each part is labeled with its part number and a manufacturing date code for traceability. This attention to detail ensures that you receive a high-quality, reliable assembly that meets the exacting requirements of Shacman’s global customer base.
The Shacman H3000 ABS Electrical Assembly is the definitive solution for restoring or upgrading your truck’s anti-lock braking and traction control systems. With the ABS/ASR Controller, ABS Instrument Panel Auxiliary Wiring Harness, Hill Start Assist Switch, and all necessary fasteners, this genuine OEM kit ensures safety, reliability, and peace of mind. Choose our assembly to keep your Shacman H3000 stopping safely and starting confidently on every journey.
