The Shacman H3000 Bumper Frame Assembly is a rugged, high-strength structural component designed for the front end of Shacman H3000 series heavy-duty trucks. This assembly provides critical mounting support for headlamps, grilles, and other frontal accessories.
Engineered with precision, the Shacman H3000 Bumper Frame Assembly integrates multiple sub-components including the Upper Beam Assembly, Lower Crossbeam Assembly, Left Lower Support Frame, Lower Right Support Frame, Left Headlamp Tail Bracket, Right Headlight Bracket, Left Cast Aluminum Main Frame, Right Cast Aluminum Main Frame, along with various fasteners and washers.
The Shacman H3000 Bumper Frame Assembly delivers exceptional durability and impact resistance, ensuring the front structure remains stable under extreme conditions. It is manufactured to OEM specifications for a perfect fit and reliable performance.
The Upper Beam Assembly is the primary horizontal structural member at the top of the bumper frame. It provides rigidity and serves as the mounting base for the grille and upper headlamp brackets.
Manufactured from high-strength steel with a corrosion-resistant coating, this beam is designed to withstand front-end impact forces while maintaining alignment of all attached components.
Its precise geometry ensures proper fitment with the vehicle’s front structure, reducing installation time and enhancing overall assembly quality.
The Upper Beam Assembly also incorporates pre-drilled holes for the Hexagon Head Bolt, Spring Washer And Plain Washer Assembly, enabling quick and secure attachment to the main frame.
This fastener assembly combines a hexagon head bolt, a spring washer, and a plain washer into a single reliable unit. It is used extensively throughout the bumper frame to secure structural joints.
The spring washer provides tension to prevent loosening under vibration, while the plain washer distributes the load evenly over the bearing surface, protecting the component from indentation.
The hexagon head bolt is manufactured to high-strength grade, ensuring robust clamping force that maintains joint integrity even under extreme shock loads.
This assembly is available in multiple sizes (e.g., M8×30, M6×30) to suit various mounting points, offering versatility and ease of replacement.
The Lower Crossbeam Assembly forms the bottom horizontal member of the bumper frame, connecting the left and right side supports. It enhances the frame’s torsional rigidity and provides mounting points for lower grilles and fog lamps.
Constructed from heavy-gauge steel with a powder-coated finish, this crossbeam resists corrosion and road debris impact. Its design includes integrated reinforcement ribs to absorb and distribute impact energy.
The assembly is precisely fabricated to align with the left and right lower support frames, ensuring a square and robust front structure.
It is installed using the Hexagon Head Bolt, Spring Washer And Plain Washer Assembly, ensuring a secure and maintenance-friendly connection.
The Left Lower Support Frame is a key structural element that connects the upper beam and lower crossbeam to the vehicle’s main chassis on the left side. It provides critical vertical support for the bumper assembly.
Made from high-strength steel with a durable anti-rust coating, this support frame withstands dynamic loads from rough terrain and heavy braking.
Its design incorporates mounting bosses for the left headlamp tail bracket and other auxiliary components, simplifying the attachment of front lighting systems.
Installation is facilitated by pre-aligned holes and the use of standard fastener assemblies, ensuring accurate positioning and reliable performance.
The Hexagonal Head Bolt is a general-purpose fastener used in various locations within the bumper frame. It features a standard hex head for easy tightening with common tools.
These bolts are manufactured from medium-carbon steel and heat-treated to achieve the required tensile strength. They are often used in conjunction with large washers and spring washers for enhanced load distribution.
The bolt’s threads are precisely rolled to ensure consistent engagement and resistance to stripping, even after repeated assembly and disassembly.
In the bumper assembly, they are primarily used to secure the lower support frames and headlamp brackets to the main cast aluminum frames.
The Large Washer (Galvanized) is a flat, circular plate with a central hole, used to distribute the load of a fastener over a larger area. Its galvanized coating provides excellent corrosion resistance.
In the bumper frame, these washers are placed under the heads of bolts and nuts to prevent damage to the painted or coated surfaces of the frame components.
The increased surface area reduces the risk of embedment and loosening, ensuring that fasteners maintain their clamping force over time.
They are typically used in combination with spring washers to provide both load distribution and anti-vibration properties.
The Spring Washer 190003931102 is a split-ring type washer that exerts a spring force between the fastener and the component surface. It effectively prevents loosening caused by vibration and thermal cycling.
Made from high-carbon steel with a corrosion-resistant finish, this washer maintains its tension over many tightening cycles, providing long-lasting joint security.
In the bumper assembly, it is used alongside hexagonal head bolts and large washers to create a reliable fastening system that withstands the severe vibrations of heavy-duty truck operation.
Its specific part number ensures compatibility with factory specifications, guaranteeing proper fit and function.
Symmetrical to the left support, the Lower Right Support Frame connects the upper and lower beams to the main chassis on the right side. It provides balanced support and structural integrity to the bumper assembly.
Constructed from the same high-strength steel and with identical corrosion protection, this frame ensures uniform load distribution across the entire front structure.
It features precise mounting points for the right headlight bracket and other accessories, allowing for a symmetrical and aesthetically pleasing front end.
Like its left counterpart, it is attached using the standard fastener assemblies, simplifying installation and service.
The Left Headlamp Tail Bracket is a specialized mounting bracket that secures the left headlamp assembly to the bumper frame. It positions the headlamp at the correct angle for optimal illumination.
Manufactured from stamped steel with a powder-coated finish, this bracket resists corrosion and provides stable support even under severe vibration.
Its design includes slotted holes for fine adjustment of the headlamp’s beam pattern, ensuring compliance with road safety regulations.
The bracket is attached using the Hexagon Head Bolt, Spring Washer And Plain Washer Assembly, allowing for easy removal and replacement when servicing the headlamp.
The Right Headlight Bracket mirrors the left bracket, providing the same robust support for the right headlamp. It ensures symmetric lighting and a professional appearance.
Like its counterpart, it is made of high-strength steel with a corrosion-resistant finish. It features similar adjustment capabilities for precise beam alignment.
The bracket’s design accommodates all types of headlamp units specified for the Shacman H3000, including halogen and LED variants.
It is secured using the same fastener assembly, ensuring consistent torque and reliability across the entire bumper frame.
The Left Cast Aluminum Main Frame is a lightweight yet extremely strong structural component that forms the primary backbone of the bumper assembly on the left side. It is cast from high-grade aluminum alloy for superior strength-to-weight ratio.
This casting integrates multiple mounting points and reinforcement ribs, eliminating the need for many separate brackets. Its complex geometry is precisely engineered to absorb and distribute impact forces.
The aluminum construction offers excellent corrosion resistance and reduces overall vehicle weight, contributing to improved fuel efficiency.
It is designed to mate perfectly with the Upper Beam Assembly, Lower Crossbeam, and support frames, providing a solid foundation for all front-end components.
Symmetrical to the left, the Right Cast Aluminum Main Frame provides identical structural benefits on the right side. It completes the main frame of the bumper assembly, ensuring balance and rigidity.
Manufactured using the same advanced casting process, it features the same integrated mounting points and reinforcement features. Its precision fit ensures that all attached components align correctly.
The use of aluminum reduces the overall weight of the bumper system, which improves front-end responsiveness and reduces stress on suspension components.
Together, the left and right cast aluminum main frames form the core of the Shacman H3000 Bumper Frame Assembly, delivering a robust and lightweight solution.
The Shacman H3000 Bumper Frame Assembly offers a blend of strength, lightweight construction, and corrosion resistance. Its modular design simplifies assembly and maintenance.
The integration of cast aluminum main frames reduces the number of individual parts, enhancing structural integrity and reducing potential failure points.
All fastening points are designed to use standardized bolt assemblies, minimizing the need for special tools and reducing service time.
The assembly’s robust construction provides excellent protection to the front engine compartment and cooling system in the event of a low-speed impact.
The steel components are fabricated from high-strength low-alloy steel with a minimum yield strength of 350 MPa. They are laser-cut, formed, and welded using robotic processes for precision and consistency.
The cast aluminum main frames are produced using low-pressure die casting, ensuring a fine grain structure and minimal porosity. They are heat-treated to T6 condition for optimal mechanical properties.
All coated components undergo a multi-stage pretreatment including degreasing, phosphating, and powder coating, providing over 600 hours of salt spray resistance.
Fasteners are manufactured to ISO and DIN standards, with thread rolling for fatigue resistance and a zinc-nickel plating for enhanced corrosion protection.
The Shacman H3000 Bumper Frame Assembly has been tested to withstand frontal impacts up to 10 km/h without permanent deformation, protecting critical front-end components.
The cast aluminum main frames are engineered to absorb energy through controlled deformation, minimizing damage to the vehicle’s core structure.
All fastening points retain their integrity even under repeated impact loads, thanks to the use of spring washers and high-strength bolts.
This impact resistance reduces repair costs after minor collisions and contributes to overall vehicle safety.
The assembly is designed for straightforward installation with a minimum of tools. All components are marked with their positions, and the fastener assemblies are pre-supplied in the correct quantities.
The modular sub-assemblies – upper beam, lower crossbeam, and support frames – can be pre-assembled before mounting to the vehicle, speeding up the mainline installation.
Clear torque specifications are provided for all fasteners, ensuring consistent and correct clamping forces.
For service, individual brackets and frames can be replaced without removing the entire bumper structure, reducing downtime.
This assembly is specifically designed for Shacman H3000 series trucks, including both day cab and sleeper versions. It is compatible with the standard front chassis mounting points.
It supports various bumper styles, including painted steel, chrome, and plastic cover variants, accommodating different trim levels.
The frame is also compatible with aftermarket fog lamps, grille guards, and front tow hooks, thanks to its versatile mounting provisions.
It is ideal for use in construction, mining, long-haul, and municipal service vehicles where frontal protection is critical.
The combination of zinc-coated steel and powder-coated surfaces ensures that the steel components resist rust and pitting even in coastal or winter road salt conditions.
The cast aluminum main frames are anodized and sealed to prevent galvanic corrosion and maintain their appearance.
All fastener assemblies use corrosion-resistant coatings, including zinc-nickel for bolts and galvanized finishes for washers.
This comprehensive protection strategy ensures that the bumper frame maintains its structural integrity and aesthetics throughout the vehicle’s service life.
Regularly inspect all fasteners for signs of loosening, especially after rough driving or off-road use. Retorque to specified values if needed.
Check the cast aluminum frames for any cracks or deformation. Replace if damaged, as they are critical to structural performance.
Clean the assembly with mild soap and water to remove dirt and salt deposits. Apply a protective wax or sealant to the painted surfaces to maintain shine and protection.
If any fastener assembly is damaged or corroded, replace it with a genuine part to ensure correct clamping force and corrosion resistance.
The assembly meets all applicable ECE and FMVSS requirements for frontal protection and pedestrian safety. It is designed to absorb energy in a controlled manner.
All materials used are compliant with REACH and RoHS directives, ensuring environmental and health safety.
The robust fastening system prevents unintentional detachment of bumper components, which could otherwise become hazards on the road.
Documentation verifying compliance is available to support vehicle homologation processes.
By choosing this assembly, you get a factory-grade solution that ensures perfect alignment of all front-end components, reducing the need for adjustments and improving final assembly quality.
The lightweight aluminum main frames contribute to overall vehicle weight reduction, which can improve fuel economy and payload capacity.
The modular design reduces inventory complexity, as many fasteners and brackets are shared across different models.
Long-term durability and ease of maintenance translate to lower total cost of ownership for fleet operators.
| Part Number | Part Name |
|---|---|
| DZ96189625029 | Upper Beam Assembly |
| SXQ146B0830T1F60L | Hexagon Head Bolt, Spring Washer And Plain Washer Assembly |
| DZ96189625030 | Lower Crossbeam Assembly |
| DZ96189625025 | Left Lower Support Frame |
| Q150B0850 | Hexagonal Head Bolt |
| Q402B08 | Large Washer (Galvanized) |
| Q40308 | Spring Washer 190003931102 |
| DZ96189625026 | Lower Right Support Frame |
| DZ96189625027 | Left Headlamp Tail Bracket |
| DZ96189625028 | Right Headlight Bracket |
| DZ96189625021 | Left Cast Aluminum Main Frame |
| DZ96189625022 | Right Cast Aluminum Main Frame |
OEM-Grade Quality – Our Shacman H3000 Bumper Frame Assembly is manufactured to the exact specifications of the original equipment, guaranteeing a perfect fit and reliable performance.
Lightweight & Robust – The use of cast aluminum main frames reduces weight without compromising strength, improving vehicle efficiency and handling.
Superior Corrosion Protection – Advanced coatings and materials ensure the assembly withstands harsh environments, extending its service life.
Expert Support & Documentation – We provide comprehensive technical documents and responsive support to assist with installation and maintenance.
The Shacman H3000 Bumper Frame Assembly is a critical component for maintaining the structural integrity and appearance of your truck’s front end. With its comprehensive set of high-quality sub-components, it offers unmatched durability and ease of installation.
By choosing this assembly, you ensure that your vehicle remains safe, compliant, and visually appealing. It is the ideal choice for fleet managers and individual owners who demand the best.
Order now and benefit from our fast delivery and expert service. Experience the difference that genuine quality makes in your Shacman H3000.
Invest in the Shacman H3000 Bumper Frame Assembly and drive with confidence, knowing your front-end structure is built to last.
