Genuine Shacman Pedal Mechanism Assembly DZ97189231030 for X3000 Trucks

Pedal Mechanism Assembly

Узел педали

Mecanismo del Pedal

Introducing the complete Pedal Mechanism Assembly with OEM part number DZ97189231030, manufactured by Shacman for the X3000 truck series. This assembly is the heart of the accelerator control system in the WP/X3000 platform, ensuring precise throttle response and reliable vehicle operation. The DZ97189231030 unit integrates all necessary components for smooth pedal operation, from the pedal pad to the connecting linkage. It is engineered to meet the rigorous demands of commercial trucking, providing durability that withstands millions of pedal cycles. This genuine replacement part guarantees perfect compatibility with your Shacman X3000’s Accelerator Pedal Assembly system. Each component within the DZ97189231030 assembly is manufactured to exact OEM specifications, ensuring optimal performance and safety. The assembly includes high-quality bushings, pivot points, and return springs that work in harmony. This results in consistent pedal feel and accurate engine throttle control. Drivers will appreciate the responsive and predictable acceleration provided by this mechanism. The DZ97189231030 is designed for straightforward installation, minimizing vehicle downtime. It is the ideal solution for fleet maintenance or restoring a worn pedal system.

The Pedal Mechanism Assembly DZ97189231030 is constructed from premium materials selected for strength and longevity. The main bracket is made from reinforced steel with anti-corrosion coating. This protects against rust in various climatic conditions. The pedal arm is designed with ergonomics in mind, providing comfortable foot positioning. Internal bearings are sealed to prevent contamination from dust and moisture. The return spring mechanism ensures the pedal reliably returns to the idle position. This is critical for fuel efficiency and safe driving habits. The assembly’s design minimizes friction at all pivot points. This reduces wear and ensures smooth operation throughout its service life. The DZ97189231030 is thoroughly tested for function and durability before shipment. Tests include cycle fatigue testing and load capacity verification. This ensures the assembly meets Shacman’s high-quality standards.

Replacing the entire mechanism assembly is often more cost-effective than individual components. It addresses wear across the entire system simultaneously. This proactive approach prevents future breakdowns and maintains system integrity. The DZ97189231030 comes as a complete, ready-to-install unit. This eliminates the need to source multiple separate parts. Mechanics can complete the replacement quickly, getting the truck back on the road. Using the genuine Shacman part ensures the vehicle maintains its original performance characteristics. It also helps preserve the vehicle’s warranty coverage where applicable. Fleet managers can standardize their inventory with this reliable OEM part number.

The DZ97189231030 Pedal Mechanism Assembly boasts numerous advanced features. Its sealed needle roller bearings provide smooth rotation with minimal friction. These bearings are lubricated for life and require no maintenance. The dual torsion spring system offers redundant safety for pedal return. If one spring fails, the other ensures the pedal still returns to idle. The anti-slip rubber pedal pad enhances driver comfort and safety. It prevents the foot from slipping off in wet conditions or during vibration.

The entire assembly is coated with a corrosion-resistant zinc layer. This is crucial for trucks operating in coastal or winter road salt environments. All mounting holes are precision-drilled to ensure perfect alignment. This eliminates installation stress and potential binding of moving parts. The mechanism is designed with a optimized pedal ratio. This provides an ideal balance between pedal effort and throttle cable travel. Drivers experience a natural and responsive feel during acceleration.

The design also incorporates wear-compensating bushings at minor pivot points. These bushings maintain tight tolerances even after extended use. The overall construction is robust yet not overly heavy. It contributes to the vehicle’s performance without adding significant mass. Each DZ97189231030 assembly is serialized for quality traceability. This allows Shacman to track the production batch and maintain high standards.

Installing the genuine DZ97189231030 assembly directly enhances vehicle safety. A predictable and reliable accelerator pedal is fundamental to safe driving. The positive return action prevents unintended throttle application. This can avoid dangerous runaway vehicle situations. The consistent pedal feel allows drivers to develop muscle memory. This improves their control over the vehicle in all operating conditions.

Performance benefits include more precise throttle modulation. This leads to smoother acceleration and better fuel economy. Drivers can make finer adjustments to engine power output. The mechanism’s low friction reduces the physical effort required to press the pedal. This decreases driver fatigue during long-haul journeys. The assembly’s durability ensures these benefits last for the long term.

There is no slop or loose feeling in the pedal with this new assembly. This eliminates the vague feeling associated with worn pedal mechanisms. The immediate throttle response improves vehicle drivability, especially in heavy traffic. For fleet operators, consistent pedal feel across all trucks simplifies driver training. Drivers can switch between vehicles without adapting to different pedal behaviors.

The Pedal Mechanism Assembly DZ97189231030 is designed as a direct bolt-in replacement. It is compatible with Shacman X3000 models equipped with the specific WP accelerator assembly. Before installation, verify the OEM number matches the removed part. The process typically requires basic hand tools and mechanical knowledge.

First, disconnect the vehicle’s battery as a safety precaution. Then, detach the throttle cable or electronic sensor from the old pedal arm. Unbolt the old assembly from the firewall or mounting bracket. Carefully remove the entire unit, noting the routing of any cables or wires. Position the new DZ97189231030 assembly in place, aligning all mounting holes.

Hand-tighten the mounting bolts initially to allow for final alignment. Reconnect the throttle linkage or sensor to the new pedal arm. Ensure all connections are secure and that the pedal moves freely through its full range. Finally, torque the mounting bolts to the manufacturer’s specification. Reconnect the battery and test the pedal operation with the engine off, then on.

It is recommended to check the throttle cable adjustment or electronic sensor calibration after installation. This ensures the engine management system receives accurate pedal position data. Professional installation by a qualified technician is advised for optimal results.

Several indicators suggest the need for a new Pedal Mechanism Assembly. A sticking or binding accelerator pedal is a primary symptom. The pedal may not return smoothly to the idle position on its own. Excessive side-to-side play or wobble in the pedal arm is another sign. Unusual squeaking or grinding noises when depressing the pedal indicate worn bearings.

If the pedal feels spongy or has a vague, inconsistent response, wear is likely. Visible corrosion or damage to the bracket or pedal arm necessitates replacement. In electronic throttle systems, erratic engine response or error codes related to pedal position sensors may originate from a faulty mechanism. Addressing these symptoms promptly with the DZ97189231030 assembly restores proper function.

Preventive replacement during major vehicle service can also be a wise strategy. This avoids unexpected failures that could strand the vehicle. For high-mileage trucks, replacing the pedal mechanism renews a critical safety interface.

The DZ97189231030 assembly is largely maintenance-free due to its sealed bearings. However, periodic visual inspection is recommended. Check for any accumulation of debris around the pivot points. Clean the area with a dry cloth if necessary. Avoid spraying lubricants directly onto the mechanism, as they may attract dirt. If the rubber pedal pad wears out, it can often be replaced separately. Listen for any new sounds during pedal operation as an early warning. Following these simple steps can help maximize the assembly’s service life.

The DZ97189231030 is primarily the mechanical pedal mechanism. For models with electronic throttle control (ETC), the sensor may be a separate part or included as an assembly variant. Please confirm the exact configuration of your vehicle when ordering. The product description and specifications should clarify what is included.

Shacman typically sells this as a complete assembly (DZ97189231030) to ensure system integrity. Some wear items like bushings or springs may be available separately, but for a comprehensive repair, replacing the entire unit is recommended. This guarantees all interacting components are new and work together perfectly.

Policies vary by distributor. Some may offer a core return program for rebuildable units. It’s best to inquire with your parts supplier at the time of purchase. Returning the old assembly can sometimes reduce the net cost of the new part.

Genuine Shacman part DZ97189231030 is manufactured to exact original specifications, using the same materials and processes as the factory part. Aftermarket copies may use inferior metals, thinner coatings, or have dimensional variances. The genuine part ensures perfect fit, optimal performance, and long-term reliability that protects your safety investment.

Conclusion

The Shacman Pedal Mechanism Assembly (OEM: DZ97189231030) is an essential component for maintaining the safety and performance of your X3000 truck. Its robust construction, precision engineering, and complete assembly design provide a reliable, long-lasting solution for accelerator control. By choosing the genuine part, you ensure perfect compatibility, preserve vehicle integrity, and guarantee the responsive pedal feel that drivers depend on. Invest in the DZ97189231030 for peace of mind and optimal vehicle operation throughout your truck’s service life.