The Shacman H3000 Pedal Mechanism Assembly is a fully integrated clutch control system for Shacman trucks. It comprises the Pedal Mechanism Assembly, Master Brake Valve, Spring Washer 190003931102, Type 1 Hex Nut, Cover Plate (BH), Sealing Washer, Hexagon Head Bolt (Galvanized), and 2 Type A11 Metal Hexagonal Lock Nut. Each part is engineered to deliver reliable, smooth operation under heavy loads.
This Shacman H3000 Pedal Mechanism Assembly assembly is built for durability and driver comfort. The Pedal Mechanism Assembly provides the physical interface, while the Master Brake Valve ensures precise hydraulic response. Fasteners like the Spring Washer 190003931102 and Type 1 Hex Nut maintain secure connections, and the Cover Plate (BH) with Sealing Washer protects internal components. The Hexagon Head Bolt (Galvanized) and 2 Type A11 Metal Hexagonal Lock Nut complete the robust fastening system.
Whether Shacman H3000 Pedal Mechanism Assembly on highways or construction sites, this assembly provides consistent performance. Its modular design simplifies maintenance and ensures long-term reliability, making it a trusted choice for fleet operators and workshops worldwide.
This Shacman H3000 Pedal Mechanism Assembly assembly is a key advancement in clutch actuation for commercial vehicles. It reduces driver fatigue and improves vehicle control through a refined mechanical design.
The Shacman H3000 Pedal Mechanism Assembly system translates pedal movement into precise clutch engagement using high-grade materials that withstand harsh conditions. Every unit is tested to meet Shacman’s durability standards, ensuring long service life and minimal downtime.
Its modular construction allows for straightforward installation and service, making it a preferred option for both fleet managers and independent repair shops.
With Shacman H3000 Pedal Mechanism Assembly robust construction and responsive action, this assembly enhances driving precision and safety, especially when handling heavy loads or rough terrain.
Eight primary elements work together within this assembly. Each is crafted to tight tolerances and serves a distinct function in the overall clutch system.
This is the driver’s direct interface, converting foot pressure into hydraulic or mechanical force. It features ergonomic geometry and smooth pivot action for consistent modulation.
Constructed from high-strength steel, it ensures durability and predictable return force, reducing pedal effort and improving driving comfort.
This valve modulates brake pressure proportionally to pedal input. Its corrosion-resistant construction delivers stable performance across temperature extremes.
Precision-machined internal passages guarantee rapid response and reliable pressure build-up, essential for safe braking in all conditions.
This helical washer maintains tension and prevents loosening under vibration. Made from high-carbon spring steel, it offers excellent fatigue resistance.
Its elasticity ensures that bolted joints remain secure over the vehicle’s lifetime, reducing the risk of fastener failure.
A standard hexagonal nut used throughout the assembly for reliable fastening. Its six-sided shape allows easy tightening with common tools.
Manufactured to precise dimensions, it provides consistent thread engagement and clamping force for various mounting points.
This protective shield guards internal mechanisms against dirt, moisture, and debris. Stamped from high-strength steel with a corrosion-resistant coating.
Its precise fit ensures complete sealing without hindering pedal movement, preserving component integrity in harsh environments.
Provides a reliable seal between mating surfaces, preventing fluid leaks and contamination. Made from oil-resistant elastomer.
Maintains sealing properties under extreme pressure and temperature variations, ensuring leak-free hydraulic connections.
A high-strength fastener with a zinc coating for corrosion resistance. Its hexagonal head enables efficient torque transmission.
The galvanized finish offers superior protection against rust, ideal for humid or saline environments, ensuring durable clamping.
A specialized locking nut that prevents vibration-induced loosening. Its unique design maintains torque integrity under high vibration.
Manufactured from high-strength alloy steel, it provides reliable locking performance, essential for long-term fastener security.
The assembly offers several distinct benefits. First, its low-friction linkage reduces parasitic losses and improves fuel efficiency through self-lubricating bushings and precision pins.
Second, an adjustable over-center spring provides consistent pedal feel across the full travel range, making modulation predictable and effortless.
Third, materials are chosen for thermal stability, maintaining mechanical properties under extreme temperature changes.
Fourth, modular design allows quick component replacement, reducing maintenance time and costs for fleet operators.
Finally, broad compatibility with various Shacman truck models simplifies inventory and training requirements.
This assembly is well-suited for long-haul trucking, where it reduces driver fatigue over extended shifts. The ergonomic pedal action and smooth engagement help maintain alertness.
In construction and mining, its ruggedness handles stop-and-start cycles on uneven ground, resisting dust, moisture, and mechanical shocks.
For municipal fleets, it provides precise control for tight urban maneuvers, with progressive engagement enabling smooth low-speed operation.
Agricultural applications benefit from reliable performance in dusty fields and under heavy towing, ensuring efficient power transmission.
Across all use cases, this assembly proves versatile and dependable, enhancing vehicle productivity and driver confidence.
Shacman applies rigorous quality control to every assembly, from raw materials to final testing. Certified production processes ensure dimensional accuracy and consistency.
The Pedal Mechanism Assembly undergoes millions of actuation cycles to confirm long-term reliability. The Master Brake Valve is pressure-tested for integrity.
Each completed unit is function-tested on specialized rigs that replicate real-world conditions, guaranteeing performance meets specifications.
Traceability is maintained with unique serial numbers, enabling full lifecycle tracking and support for every assembly.
Customers can trust that each unit is built to the highest standards and will deliver reliable service over many years.
Proper installation is crucial for optimal performance. The system is designed for straightforward mounting using standard workshop tools.
Before installation, inspect all components for damage or contamination. Clean mating surfaces thoroughly.
Use a calibrated torque wrench for the Hexagon Head Bolt and Lock Nut, following specified torque values to avoid distortion or loosening.
After installation, check full pedal travel for smooth, bind-free operation. Lubricate pivot points with recommended grease.
During routine maintenance, inspect the Spring Washer and Sealing Washer for wear, and replace if necessary. Regularly retorque fasteners after initial operation.
With simple care, this assembly will provide many years of trouble-free service, keeping your truck operating efficiently.
The table below lists all part numbers and corresponding names for this assembly.
| Part Number | Part Name |
|---|---|
| DZ97189230610 | Pedal Mechanism Assembly |
| DZ93189360034 | Master Brake Valve |
| Q40308 | Spring Washer 190003931102 |
| Q340B08T2F3 | Type 1 Hex Nut |
| DZ97189230001 | Cover Plate (BH) |
| DZ97189230002 | Sealing Washer |
| Q150B0618 | Hexagon Head Bolt (Galvanized) |
| Q33206 | 2 Type A11 Metal Hexagonal Lock Nut |
These eight components together form the complete system, each engineered for perfect compatibility and extended service life.
Every assembly is made from premium materials with strict quality controls. Each part, from the Pedal Mechanism to the Lock Nut, meets or exceeds original equipment standards.
Linear pedal response and smooth engagement improve drivability, reduce drivetrain wear, and enhance fuel efficiency across all operating conditions.
Modular design simplifies both initial installation and ongoing service. Fasteners like the Hexagon Head Bolt and Lock Nut ensure secure, accessible mounting.
Built to withstand harsh conditions, this assembly offers exceptional durability and fatigue resistance, backed by rigorous testing to guarantee performance over hundreds of thousands of kilometers.
This assembly represents the pinnacle of clutch actuation technology for Shacman trucks. Its thoughtful design, premium materials, and precise manufacturing deliver unmatched reliability and driver comfort.
By integrating all eight components into a cohesive system, Shacman has created a solution that excels in durability, responsiveness, ease of maintenance, and overall value.
Fleet managers benefit from reduced downtime and lower total cost of ownership. Drivers enjoy smooth, predictable pedal feel that enhances every journey.
Investing in this assembly means investing in the long-term health and productivity of your truck. Choose it for your next replacement or upgrade, and experience genuine Shacman engineering.
Shacman H3000 Pedal Mechanism Assembly – engineered for excellence, built to last.