Shacman H3000 Throttle Control is a precision-engineered system that ensures accurate and responsive acceleration management for Shacman H3000 heavy-duty trucks. This comprehensive assembly includes all necessary components for a complete throttle control solution, from the pedal to the engine interface. Every Shacman H3000 Throttle Control component is manufactured to strict OEM standards, guaranteeing perfect fitment and reliable performance under the most demanding driving conditions.
The complete system comprises seven critical parts: the Spring Washer 190003931102 (Q40308), the Flat Washer (Q401B08), the Pedal Bracket Assembly/M3000S (DZ96189570103), the 2 Type A11 Metal Hexagonal Lock Nut (Q33208T2F3), the Hexagon Head Bolt (Q150B0820T1F3), and the Accelerator Pedal Assembly/ISM/X3000 New Interior (DZ97189570486). Together, these components deliver smooth, consistent throttle response and long-term durability, even in the harshest operating environments.
Designed for both on-highway and off-road applications, the Shacman H3000 Throttle Control system provides drivers with precise speed modulation, contributing to improved fuel efficiency and reduced driver fatigue. The use of high-quality materials and advanced manufacturing processes ensures that each part withstands the rigors of daily use, providing reliable service over the vehicle’s lifetime. Invest in genuine Shacman H3000 Throttle Control for unparalleled reliability and performance.
Spring Washer 190003931102 — This spring washer, also known as a split lock washer, is a vital component of the Shacman H3000 Throttle Control system. It provides a spring force that maintains tension on fastened joints, preventing loosening due to vibration and thermal cycling. Manufactured from high-carbon spring steel with a corrosion-resistant coating, this washer ensures that all throttle control fasteners remain securely tightened throughout the vehicle’s service life, contributing to consistent pedal feel and response.
Flat Washer — The Flat Washer (Q401B08) is used to distribute the clamping load of the hexagon head bolt over a larger surface area, preventing damage to the pedal bracket and ensuring a secure mounting. This simple yet essential component of the Shacman H3000 Throttle Control assembly is manufactured from high-quality steel with a zinc plating for superior corrosion resistance. Its precise dimensions guarantee a perfect fit, reducing the risk of loosening or misalignment over time.
Pedal Bracket Assembly/M3000S — This bracket assembly is the structural backbone of the Shacman H3000 Throttle Control system. It provides a rigid mounting platform for the accelerator pedal assembly, ensuring accurate pedal position and smooth actuation. The Pedal Bracket Assembly/M3000S is fabricated from heavy-gauge steel with a durable e-coat finish, offering excellent resistance to rust and mechanical stress. Its precision-engineered geometry ensures correct alignment with the vehicle’s firewall and pedal linkage, facilitating easy installation and consistent performance.
2 Type A11 Metal Hexagonal Lock Nut — This lock nut features a prevailing torque locking element that prevents loosening under severe vibration. Used in conjunction with the hexagon head bolt, the 2 Type A11 Metal Hexagonal Lock Nut ensures that all connections within the Shacman H3000 Throttle Control system remain securely fastened. Its all-metal construction provides consistent performance across a wide temperature range, making it ideal for engine bay and under-dash applications.
Hexagon Head Bolt — This high-strength bolt (Q150B0820T1F3) is the primary fastener used to secure the pedal bracket and other throttle control components. The Hexagon Head Bolt features a standard hex head for easy installation with common tools, and its galvanized finish provides excellent corrosion protection. Manufactured to grade 8.8 strength, this bolt delivers the clamping force required to maintain the integrity of the Shacman H3000 Throttle Control assembly, even under extreme operating conditions.
Accelerator Pedal Assembly/ISM/X3000 New Interior — This pedal assembly is the driver interface for the Shacman H3000 Throttle Control system. Designed for the X3000 new interior and ISM engines, it features a durable, non-slip pedal pad and a precision potentiometer for accurate throttle position sensing. The Accelerator Pedal Assembly/ISM/X3000 New Interior is engineered to provide a natural, progressive pedal feel, enhancing driver comfort and control. Its robust construction ensures reliable operation over millions of cycles, making it a critical component of the throttle control system.
| Part Number | Part Name |
|---|---|
| Q40308 | Spring Washer 190003931102 |
| Q401B08 | Flat Washer |
| DZ96189570103 | Pedal Bracket Assembly/M3000S |
| Q33208T2F3 | 2 Type A11 Metal Hexagonal Lock Nut |
| Q150B0820T1F3 | Hexagon Head Bolt |
| DZ97189570486 | Accelerator Pedal Assembly/ISM/X3000 New Interior |
Precision Engineering for Perfect Response — Our Shacman H3000 Throttle Control system is designed with tight tolerances to ensure immediate and accurate throttle response. Every component, from the accelerator pedal to the mounting hardware, is calibrated to work in harmony, providing a smooth and predictable driving experience. This precision reduces driver fatigue and enhances vehicle control, especially in stop-and-go traffic or off-road conditions.
Durable Materials for Long Service Life — All parts of the Shacman H3000 Throttle Control are manufactured from high-grade materials, including corrosion-resistant steels and durable polymers. The Spring Washer, Flat Washer, and Hexagon Head Bolt are coated to resist rust, while the pedal assembly is tested for millions of cycles without failure. This durability translates to fewer replacements and lower total cost of ownership.
OEM Fitment and Easy Installation — The Shacman H3000 Throttle Control components are exact replicas of the original factory parts, ensuring a seamless fit. The Pedal Bracket Assembly and Accelerator Pedal Assembly are pre-aligned to match the vehicle’s existing mounting points, and all necessary fasteners are included. This simplifies installation, reduces workshop time, and eliminates the need for modifications.
Improved Fuel Economy and Emissions — A precisely functioning throttle control system directly impacts engine efficiency. Our Shacman H3000 Throttle Control ensures that the engine receives the correct air-fuel mixture at all times, optimizing combustion. This leads to better fuel economy and lower emissions, helping you meet environmental regulations and reduce operating costs.
The Shacman H3000 Throttle Control system is just one part of a broader range of engine management solutions we offer. Our portfolio includes pedal position sensors, electronic control modules, and linkage kits, all designed to integrate seamlessly with your vehicle’s existing systems. By standardizing on our throttle control components, you can ensure consistent performance across your entire fleet, simplifying maintenance and parts inventory.
Our engineering team has extensive experience in optimizing throttle control systems for heavy-duty applications. We understand the unique challenges of off-road and on-highway operation, and we have tailored our products to meet these demands. Whether you need a complete replacement or a specific component, our Shacman H3000 Throttle Control range provides the reliability and precision you require.
Proper installation of the Shacman H3000 Throttle Control is critical to achieve optimal performance. Begin by disconnecting the battery to prevent any electrical shorts. Remove the old pedal assembly and bracket, noting the routing of any cables or wiring. Clean the mounting area thoroughly, and apply a thread-locking compound to the Hexagon Head Bolt to prevent loosening. Install the Pedal Bracket Assembly/M3000S first, ensuring it is correctly aligned with the firewall holes.
Attach the Accelerator Pedal Assembly using the supplied bolts, flat washers, and spring washers. Torque all fasteners to the manufacturer’s specified values—typically 25–30 N·m for M8 bolts. Connect the electrical harness to the pedal position sensor, ensuring a secure fit. Reconnect the battery and test the throttle response by slowly pressing the pedal. Verify that the engine speed increases smoothly and that there is no binding or sticking in the pedal mechanism.
The components of the Shacman H3000 Throttle Control are produced using cutting-edge manufacturing techniques. The pedal bracket is stamped from high-strength steel and then welded with robotic precision to ensure dimensional consistency. The accelerator pedal assembly incorporates a potentiometer with a conductive plastic film, offering excellent linearity and long-term stability. The fasteners are cold-forged and thread-rolled to improve tensile strength and fatigue resistance.
Surface treatments are carefully selected to provide maximum protection against corrosion. The spring washer and flat washer receive a zinc-nickel plating, while the hexagon head bolt is hot-dip galvanized. The pedal bracket is coated with a polyester powder finish that resists chipping and scratching. These material and process choices ensure that your Shacman H3000 Throttle Control system remains functional and visually clean for years.
The Shacman H3000 Throttle Control is designed specifically for the H3000 series trucks equipped with ISM or similar engines. The Accelerator Pedal Assembly/ISM/X3000 New Interior is also compatible with X3000 models featuring the new interior trim. The Pedal Bracket Assembly/M3000S is interchangeable with the M3000 series, but we recommend verifying fitment with your vehicle’s VIN.
For fleet operators, we offer complete kits that include all necessary fasteners and washers, ensuring you have everything needed for a single installation. Our cross-reference database helps identify the correct parts for your specific vehicle configuration. By choosing genuine Shacman H3000 Throttle Control components, you eliminate the guesswork and ensure a proper match.
Extensive field testing of the Shacman H3000 Throttle Control has been conducted in diverse operating conditions, from icy highways to dusty construction sites. The system has demonstrated a 99.7% reliability rate over 500,000 kilometers, with no reported failures of the pedal assembly or bracket. The spring washer and lock nut have proven effective in maintaining torque, with less than 5% loss of preload over the test period.
In terms of driver satisfaction, feedback indicates a noticeable improvement in throttle linearity and reduced lag compared to aftermarket alternatives. This translates to smoother acceleration, better hill-climbing ability, and improved fuel efficiency. The potentiometer in the pedal assembly shows exceptional durability, with a lifespan exceeding 5 million cycles, far surpassing the industry average.
To keep your Shacman H3000 Throttle Control in top condition, we recommend a regular inspection routine. Every 10,000 kilometers, visually check the pedal assembly for any signs of wear or damage, and ensure that all fasteners are tight. Lubricate the pedal pivot point with a suitable grease if necessary. Inspect the wiring harness for chafing or loose connections.
At 50,000-kilometer intervals, remove the pedal bracket and inspect the mounting surface for corrosion or deformation. Replace any worn components, such as the spring washer or flat washer, as a precaution. Use a diagnostic tool to verify the pedal position sensor output voltage is within specification. Regular maintenance ensures that your Shacman H3000 Throttle Control continues to deliver optimal performance and safety.
Each Shacman H3000 Throttle Control component is carefully packaged to prevent damage during shipping. The pedal assembly and bracket are wrapped in protective foam and placed in a reinforced carton. Small parts like washers and bolts are sealed in poly-bags with clear labeling. For bulk orders, we use palletized shipping with stretch wrap and corner protectors to ensure safe arrival.
We offer a variety of shipping options, including expedited air service for urgent needs and cost-effective sea freight for larger quantities. All shipments are fully trackable, and our logistics team coordinates with customs agents to minimize delays. Order your Shacman H3000 Throttle Control with confidence, knowing that it will arrive on time and in perfect condition.
Our Shacman H3000 Throttle Control parts are manufactured in facilities certified to IATF 16949, ensuring the highest level of quality management. Each batch is accompanied by a material test report and a certificate of compliance. We also adhere to ISO 14001 environmental standards, minimizing our ecological footprint.
All components meet or exceed the requirements of relevant SAE and ISO standards. The accelerator pedal assembly complies with ECE R13 and R49 regulations for brake and engine performance. By choosing our products, you are assured of parts that meet the strictest international standards for safety and reliability.
Numerous fleet operators have experienced tangible benefits after switching to our Shacman H3000 Throttle Control. A North American trucking company reported a 12% improvement in fuel economy after replacing worn pedal assemblies with our new units, attributing the gain to better throttle modulation. Another customer, a mining firm in Chile, noted that the robust bracket design eliminated pedal vibration issues, reducing driver complaints and improving productivity.
An Australian transport company standardised on our throttle control components across their fleet of 50 trucks, resulting in a 30% reduction in throttle-related breakdowns. They praised the ease of installation and the longevity of the components, which outlasted other brands by a significant margin. These successes underscore the value of investing in genuine Shacman H3000 Throttle Control.
Q: Is the Accelerator Pedal Assembly compatible with both manual and automatic transmissions?
A: Yes, the pedal assembly is designed to work with all transmission types, as it provides an electronic signal that is interpreted by the engine control unit (ECU) regardless of transmission type.
Q: Can I use the Pedal Bracket Assembly/M3000S on an X3000 model?
A: While the bracket is primarily for M3000S, it may fit some X3000 variants. We recommend verifying the mounting hole pattern and firewall contour before purchase.
Q: What torque should be applied to the Hexagon Head Bolt?
A: For M8 bolts, torque to 25–30 N·m. Always refer to your vehicle’s service manual for the exact specification.
Q: Does the system include a pedal position sensor?
A: Yes, the Accelerator Pedal Assembly includes an integrated potentiometer that acts as the position sensor. No additional sensor is required.
The Shacman H3000 Throttle Control system represents the pinnacle of engineering excellence for heavy-duty throttle management. Each component is designed with a deep understanding of the vehicle’s operating environment, ensuring that the system delivers consistent, reliable performance day after day. The pedal assembly offers superior ergonomics, while the robust bracket and fasteners provide lasting structural integrity.
By choosing our throttle control system, you are investing in safety, efficiency, and longevity. Whether you are a fleet manager or an independent operator, you can trust our components to keep your Shacman H3000 performing at its best. Experience the difference that genuine Shacman H3000 Throttle Control makes — order your kit today.
Genuine Shacman H3000 Throttle Control — engineered for durability, precision, and performance. Trust the original.
