Shacman OEM Telescopic Handle Assembly DZ97319240571 for X3000 M12 Manipulator

Telescopic Handle Assembly

Телескопическая рукоятка

Mango Telescópico

Introducing the genuine Shacman Telescopic Handle Assembly, accurately identified by the OEM part number DZ97319240571. This crucial mechanical component is precision-engineered for the Shacman X3000 truck series and its robust M12 Manipulator Assembly. The telescopic handle, bearing the specific code DZ97319240571, serves as the primary manual interface for operating and adjusting the manipulator’s various functions, such as locking mechanisms, accessory positioning, or emergency controls. Designed for durability and ease of use in demanding work environments, this assembly allows the operator to extend or retract the handle to a comfortable working length. Manufactured to Shacman’s exacting quality standards, the DZ97319240571 ensures reliable performance and a secure grip, even when the operator is wearing work gloves. Its telescopic design is perfect for saving space when not in use while providing extended reach when needed. This OEM part guarantees a perfect fit with the mounting points and connection hardware on your X3000 M12 manipulator. The handle assembly is constructed from high-strength materials that resist corrosion, impact, and daily wear. Using the genuine DZ97319240571 handle maintains the ergonomic design and safety features intended by Shacman engineers. For service technicians and equipment operators, this handle is an essential part of efficient and safe manipulator operation.

The Telescopic Handle Assembly DZ97319240571 typically consists of two or more sliding tubular sections made from steel or aluminum alloy. These sections lock securely at various positions via a spring-loaded pin, detent, or twist-lock mechanism. The outer handle surface is often coated with a non-slip material or textured for a positive grip. One end features a mounting bracket or specific fitting that attaches to the manipulator’s control linkage or valve. The other end has a comfortable rotating knob or T-bar for hand operation. The telescopic action is smooth, with precision bearings or low-friction bushings ensuring easy extension and retraction. The locking mechanism is robust, designed to hold the selected length firmly under operational forces. This is critical when applying torque to operate a valve or lever. The DZ97319240571 is designed to withstand exposure to weather, dust, and occasional impacts common on construction or logistics sites. Its design minimizes the collection of dirt and moisture in the sliding parts. Regular inspection and light lubrication of the sliding sections will ensure long-term smooth operation. The handle’s length adjustment allows operators of different heights or those accessing the manipulator from various positions to work comfortably, reducing strain and improving control. When replacement is needed, using the genuine Shacman part ensures compatibility and restores the original equipment’s feel and function.

Understanding the role of the DZ97319240571 handle is key to appreciating its importance. It may be used to manually override a hydraulic valve, engage a mechanical lock, or adjust a non-powered accessory on the manipulator arm. In some configurations, it could be part of the manual boom extension lock or the stabilizer leg deployment system. A failed or missing handle can force operators to use improvised tools, which is unsafe and can damage equipment. The genuine Shacman part is built to provide the correct leverage and length for the specific task, protecting both the operator and the machine. Fleet managers should consider the DZ97319240571 a vital spare part for maintaining operational readiness. Its straightforward design means replacement is usually a simple task, minimizing equipment downtime. Always verify the OEM number against your parts manual to ensure you order the correct telescopic handle for your specific manipulator configuration.

The Telescopic Handle Assembly DZ97319240571 is designed with both practicality and durability in mind. Its telescoping mechanism uses precision-drawn steel tubes that slide smoothly within one another. The tubes are manufactured with tight tolerances to minimize wobble while ensuring easy extension. The locking mechanism is the heart of the assembly. A spring-loaded steel pin engages with a series of drilled holes in the inner tube, providing positive, secure locks at multiple lengths.

Alternatively, some designs may use a twist-collar that tightens a collet around the inner tube. The handle grip is ergonomically shaped to fit the hand comfortably and may have a soft overmold to reduce fatigue and improve grip in cold or wet conditions. The mounting end is specific to the M12 manipulator, ensuring a secure and correct attachment. This might be a clevis pin hole, a bolt-on flange, or a quick-release mechanism. The assembly is balanced so that its weight does not interfere with its intended operation when extended.

This handle serves as a vital manual control point on the manipulator. Its primary function is often to operate a manual hydraulic bypass or selector valve. This allows an operator to manually control a specific function if the primary hydraulic system is depowered or requires fine adjustment. For example, it might be used to manually lower the boom in case of a hydraulic failure.

Another common use is to engage or disengage mechanical locks for the manipulator’s telescopic sections or rotation mechanism. The adjustable length is crucial because the access point to these valves or locks may be in an awkward position. The handle allows the operator to stand in a safe, comfortable spot while applying the necessary force. It transforms a potentially difficult and unsafe task into a simple, lever-operated action. Proper use of this handle is often part of the standard operating and safety procedures for the M12 manipulator.

A fully functional DZ97319240571 handle is a safety-critical component. A broken, bent, or missing handle can force operators to use unsafe alternatives like pipe wrenches or hammers to manipulate valves. This can damage expensive components and create serious pinch-point hazards. A handle that fails to lock in position can collapse unexpectedly while in use, causing injury or loss of control.

Corrosion or dirt buildup in the telescopic mechanism can make it difficult to extend or retract, discouraging its proper use. A worn or slippery grip can cause the operator’s hand to slip, especially when wearing gloves, potentially leading to strains or impacts. Regular inspection ensures this simple but important tool is always ready for safe use. In an emergency situation, reliable manual controls are indispensable.

Replacing the DZ97319240571 handle is typically straightforward. Identify the mounting point, which is usually a valve lever or a pinned connection. Remove the old handle by extracting the clevis pin or unbolting the bracket. Clean the mating surface on the manipulator. Attach the new handle assembly using the provided or original hardware, ensuring all pins are secured with cotter pins or clips.

Test the telescopic action and locking mechanism several times to ensure smooth operation. Apply a light coating of grease or dry lubricant to the sliding tubes as recommended by Shacman. Do not over-lubricate, as this will attract dirt. Periodically inspect the handle for bends, cracks (especially near the locking pin holes), and corrosion. Check that the locking pin springs back positively and engages fully. Ensure the grip is secure and not cracked. A simple five-minute inspection during routine equipment checks can identify problems early.

Store the manipulator with the handle retracted and locked to minimize exposure. After use in wet or muddy conditions, rinse the telescopic sections with clean water and extend/retract them to displace moisture. Avoid using the handle as a hammer, pry bar, or step. Use only for its intended purpose of operating designated controls. If the locking mechanism becomes loose or fails, replace the handle assembly immediately. Do not attempt to repair a damaged telescopic tube, as this compromises its strength.

The genuine Shacman handle DZ97319240571 is not a generic adjustable handle. Its length range, mounting end geometry, and load rating are designed specifically for the forces and clearances of the M12 manipulator. A universal handle may not fit the mounting bracket correctly, potentially leading to excessive play or a weak connection. The locking mechanism on an OEM part is tested for the number of cycles and force expected in this application.

Using an incorrect handle could result in slippage during a critical manual operation, leading to equipment damage or personal injury. The Shacman part also ensures consistency across your fleet, so operators always know what to expect. For a component that interfaces directly with safe operating procedures, the genuine part is the only recommended choice.

No, the DZ97319240571 handle is designed to lock only at the predefined positions where holes are drilled in the inner tube. This ensures a secure, rigid connection. Forcing it to an intermediate position will not engage the locking pin and the tube could slide freely under load, which is dangerous.

Use only a light lubricant recommended for sliding metal parts. Penetrating oil is thin and will quickly wash away, leaving a sticky residue that attracts more dirt. A light machine oil or dry silicone spray is often better. Clean the tubes thoroughly before applying new lubricant.

Its use depends on the specific manipulator design. Commonly, it is used for occasional adjustments, engaging/disabling features, or emergency procedures. Refer to your Shacman X3000 M12 manipulator operator’s manual for the exact procedures involving this handle.

It is not recommended. The internal spring and pin mechanism may be difficult to reassemble correctly, and the structural integrity of the tube could be compromised. For safety, replace the entire DZ97319240571 assembly if the locking mechanism fails.

Conclusion

The Shacman Telescopic Handle Assembly (OEM: DZ97319240571) is an essential interface for safe and effective manual control of your X3000 M12 Manipulator. Its robust telescopic design, secure locking mechanism, and ergonomic grip provide reliable performance in the toughest conditions. Choosing the genuine DZ97319240571 ensures perfect compatibility, maintains operational safety protocols, and upholds the durability standards expected from Shacman equipment. Equip your manipulator with the correct, OEM-specified handle for dependable service and peace of mind.