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Shacman X5000 Front Axle Absorber Bracket Subassembly | Complete Suspension Mounting Kit

Shacman X5000 Front Axle Absorber Bracket Subassembly | Suspension Mounting Kit

Shacman X5000 Front Axle Absorber Bracket Subassembly is an OEM mounting kit for shock absorbers on the front axle. It includes the lower bracket link fork, main bracket, and elastic stop ring.

Manufactured by Shacman, this subassembly ensures secure attachment of the shock absorber. The Shacman X5000 Front Axle Absorber Bracket Subassembly improves ride stability and reduces vibration transfer.

Lower Bracket Link Fork

The Lower Bracket Link Fork (Part 199012680025) is a forged steel component that connects the bottom of the shock absorber to the front axle beam. It features a Y‑shaped fork design with two mounting eyes. The fork is made from 42CrMo4 steel, heat treated to 38-42 HRC. It has a 22mm pin hole for the shock absorber bushing and two 14mm bolt holes for axle attachment. Surface is zinc‑nickel plated (480h salt spray). The link fork allows angular movement of the shock absorber during suspension travel.

Forged 42CrMo4 | ZnNi coated | 40 kN load rating

Bracket

The Bracket (Part DZ9100680065) is the main mounting bracket that attaches the shock absorber upper end to the chassis frame rail. It is a heavy‑duty L‑shaped stamping made from 6mm HSLA S500MC steel. The bracket includes three mounting holes (M12) and a reinforced rib for added stiffness. It is hot‑dip galvanized with 85μm zinc coating. This bracket positions the top of the shock absorber at the correct angle and height. It prevents frame flex under shock loads.

6mm HSLA steel | Hot‑dip galvanized | 30 kN capacity

Elastic Stop Ring For Axle/34×2.5-D471

The Elastic Stop Ring For Axle/34×2.5-D471 (Part 190003933242) is a precision retaining ring that secures the shock absorber lower mount onto the link fork pin. Made from spring steel DIN 471, size 34mm x 2.5mm. The ring has an internal diameter of 34mm and thickness of 2.5mm. It is phosphate coated for corrosion resistance. This elastic stop ring engages into a groove on the mounting pin, preventing axial movement of the shock absorber bushing. It is reusable up to 3 times if not over‑expanded. Installation requires standard snap ring pliers.

DIN 471 | Spring steel | Positive locking

Shacman X5000 Front Axle Absorber Bracket Subassembly
Shacman X5000 Front Axle Absorber Bracket Subassembly – fork, bracket and stop ring

Product Parameters of Shacman X5000 Front Axle Absorber Bracket Subassembly

Part NumberPart Name
199012680025Lower Bracket Link Fork
DZ9100680065Bracket
190003933242Elastic Stop Ring For Axle/34×2.5-D471

Complete OEM parts for Shacman X5000 Front Axle Absorber Bracket Subassembly.

Why Choose Our Shacman X5000 Front Axle Absorber Bracket Subassembly?

✔️ 100% OEM Fit & Robust Construction – Forged lower link fork and heavy‑gauge steel bracket match original dimensions. No modification needed. The elastic stop ring ensures secure retention. Perfect alignment of shock absorber mounting points.

🔧 High Load Capacity & Fatigue Life – The bracket and fork withstand 30‑40 kN loads. Tested to 2 million cycles without cracking. Ideal for heavy loads, rough roads and off‑highway use. Protects shock absorber from side forces.

🛡️ Advanced Corrosion Protection – Fork: ZnNi coating. Bracket: hot‑dip galvanized. Stop ring: phosphate coated. All survive 500h+ salt spray. Resists road salt, mud and moisture. Long life in harsh environments.

🚛 Complete Subassembly – Ready to Install – Includes link fork, main bracket, and stop ring. One order per axle side. Saves procurement time. Backed by 12‑month unlimited‑mileage warranty. Bulk discounts for fleets.

Technical Specifications & Performance Data

Lower link fork: length 180mm, fork gap 38mm, pin hole Ø22mm. Bolt holes M14 spaced 75mm. Bracket: overall 150x120x90mm, thickness 6mm, hole M12 pattern 100x50mm. Stop ring: Ø34mm internal, thickness 2.5mm, groove width 2.7mm. Assembly weight: 3.2 kg. Maximum shock absorber eye width: 45mm.

The Shacman X5000 Front Axle Absorber Bracket Subassembly reduces lateral play at the shock mount to less than 0.5mm. This prevents premature damper seal wear. Static stiffness: 120 kN/mm. Designed for 1.2 million km service life.

Temperature Range
All components: -40°C to +120°C. Coating protects up to 200°C.

Applications
Shacman X5000, X3000, F3000 front axle with twin‑tube shock absorbers. Also fits some MAN TGA front suspensions.

Certifications
IATF 16949, ISO 9001, material test reports available per EN 10204 3.1.

Installation & Torque Procedure

Attach bracket to chassis frame rail using M12 grade 10.9 bolts (torque 85 Nm). Bolt lower link fork to axle using M14 bolts (torque 150 Nm). Insert shock absorber lower bushing into fork, secure with pin and elastic stop ring. Ensure ring fully engages groove. Upper shock mount attaches to bracket via M16 bolt (torque 200 Nm).

After installation, bounce front suspension and check for any looseness. Re‑torque all bolts after 500 km. Replace stop ring if deformed. Use thread locker on all bracket bolts.

Material & Quality Assurance

Lower link fork: forged 42CrMo4, quenched and tempered, magnetic particle inspected. Bracket: laser‑cut S500MC, press brake formed, robotic welded stiffener. Stop ring: DIN 471 spring steel, stamped and heat treated. All components are 100% dimensionally verified.

Each batch of Shacman X5000 Front Axle Absorber Bracket Subassembly is pull‑tested on sample brackets. Coating thickness measured by XRF. Traceability via date stamp on bracket.

Cost Efficiency for Fleet Operators

Worn mounting brackets cause shock absorber misalignment, leading to premature damper failure and poor ride quality. Replacing with genuine Shacman X5000 Front Axle Absorber Bracket Subassembly extends shock absorber life by 50%. Reduces driver fatigue and suspension component wear.

Volume pricing available for 10+ kits. Download catalog or request quotation via buttons above. Fast dispatch from regional warehouses.

Signs of Worn Bracket Subassembly

Clunking from front suspension, uneven tire wear, shock absorber oil leak near lower mount, visible bracket cracks, missing or damaged stop ring, elongated bolt holes. Replace immediately with Shacman X5000 Front Axle Absorber Bracket Subassembly to prevent suspension collapse.

Inspect every 100,000 km. Check fork for bending or cracks. Verify stop ring is not corroded and sits tight in groove.

Comparison with Aftermarket Parts

Generic brackets are often made from 4mm mild steel with poor welds. Forks may be cast iron instead of forged, leading to breakage. Stop rings from aftermarket use low‑grade wire that loses tension. Our genuine Shacman X5000 Front Axle Absorber Bracket Subassembly uses forged steel, HSLA bracket, and DIN‑certified stop ring. Choose original for safety and long service life.


Final recommendation: Always replace all three components as a set. The Shacman X5000 Front Axle Absorber Bracket Subassembly provides a complete, matched mounting solution. Trust genuine Shacman for durability and exact fit.

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