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Precision Engineered Angle Bracket 199100360229 for Shacman X5000 Truck

Angle Bracket
Angle Bracket
Угловой кронштейн
Угловой кронштейн
Soporte Angular
Soporte Angular

The Angle Bracket, identified by the genuine Shacman OEM number 199100360229, is a fundamental structural support component designed exclusively for the Shacman X5000 Truck. This robust bracket, crafted from high-grade steel, plays a critical role in providing secure mounting points and reinforcing key assemblies within the vehicle’s chassis and cab structure. The part number 199100360229 guarantees a perfect fit, optimal load distribution, and long-term durability under the stresses of heavy-duty operation. Its angled design offers superior strength-to-weight ratio, effectively transferring forces and preventing component misalignment. Utilizing the authentic Shacman Angle Bracket 199100360229 is essential for maintaining the truck’s structural integrity, safety, and reliability, ensuring every journey is supported by OEM-quality engineering.

Technical Specifications: Angle Bracket 199100360229

Parameter Specification
OEM Part Number 199100360229
Product Name Angle Bracket
Brand Shacman
Compatible Vehicle Shacman X5000 Truck
Material High-Strength Low-Alloy (HSLA) Steel
Thickness 5 mm (Standard)
Surface Treatment Phosphating or Powder Coating (Black)
Dimensions (L x W) Variable based on specific mounting location
Hole Pattern Pre-drilled as per OEM chassis design
Weight (Approx.) 1.2 – 2.5 kg (depending on size)
Function Structural Reinforcement & Component Mounting
Tensile Strength Minimum 450 MPa

Design & Manufacturing Excellence

The Angle Bracket 199100360229 is a product of advanced engineering. Its L-shaped or custom-angle design is optimized for maximum rigidity. This geometry effectively resists torsional and bending forces in multiple directions. The bracket is fabricated from premium HSLA steel through precise laser cutting. This ensures clean edges and exact dimensional accuracy for a perfect fit.

Hole patterns are CNC-punched to match the vehicle’s mounting points exactly. The surface undergoes a phosphating process for superior paint adhesion and rust prevention. A final layer of durable black powder coating is applied. This coating resists chipping, corrosion, and exposure to chemicals and road salt.

Primary Applications & Functional Role

This versatile bracket serves multiple critical functions on the Shacman X5000. It is commonly used to mount auxiliary equipment like air tanks or battery boxes. The bracket provides a solid anchor point, preventing equipment from shifting. It also reinforces cab mounting points, enhancing driver comfort and safety.

Another key application is within the chassis frame assembly. Here, it acts as a gusset or cross-member support, increasing frame stiffness. This is vital for maintaining alignment under heavy loads. The bracket may also secure wiring harnesses or hydraulic line clamps.

Ensuring Structural Integrity

The primary role of part 199100360229 is to distribute stress. It prevents stress concentration at welded joints or single bolt points. By spreading load forces over a larger area, it inhibits crack formation. This significantly extends the service life of the main chassis and sub-assemblies.

Safety & Performance Benefits

Using the genuine Shacman bracket directly impacts vehicle safety. A securely mounted component will not come loose, eliminating a road hazard. The reinforced structure improves the truck’s overall crashworthiness. It also ensures that safety-critical systems remain firmly in place during operation.

For performance, a rigid chassis reduces flex and improves handling predictability. This is especially noticeable when carrying uneven loads or cornering. The bracket also dampens vibration, leading to less wear on connected parts. This results in lower noise levels and enhanced driver comfort on long hauls.

Installation Procedure & Guidelines

Correct installation is crucial for the bracket to function as designed. First, clean the mounting surfaces on the vehicle frame of rust and debris. Position the bracket 199100360229 using the pre-drilled holes as a guide. Insert all specified high-grade bolts and washers by hand to start.

Tighten the bolts in a crisscross pattern to the torque specified in the service manual. This ensures even pressure distribution and prevents warping. Do not weld the bracket unless the original design calls for it. Always use the correct grade of bolt supplied or recommended by Shacman.

Inspection, Maintenance & Damage Signs

Regular inspection of all brackets is part of good preventive maintenance. During service intervals, visually check for cracks, especially near the bent corner and holes. Look for signs of excessive rust that may compromise the metal’s thickness. Check that all mounting bolts remain tight and show no signs of shear.

Inspect the powder coating for chips; touch up any bare metal promptly. Listen for new creaks or rattles that might indicate a loose bracket. If the bracket is bent or deformed, it must be replaced immediately. Do not attempt to straighten a damaged bracket, as its strength is permanently compromised.

Compatibility & Genuine Part Importance

The OEM number 199100360229 is your assurance of perfect compatibility. This bracket is designed for specific stress points on the X5000 chassis. A generic bracket may have slightly different angles or hole spacing. This can induce stress and lead to premature failure of the bracket or the frame.

Durability in Demanding Environments

The Shacman X5000 operates in mining, construction, and long-haul transport. These environments expose components to mud, water, and corrosive agents. The phosphating and powder coating on bracket 199100360229 provide a robust defense. The steel itself is formulated to resist fatigue from constant vibration.

The bracket maintains its mechanical properties across a wide temperature range. It performs reliably in both scorching heat and freezing cold. This durability ensures that the structural support remains constant throughout the vehicle’s lifecycle. It is a component built for the hardest working trucks on the road.

Quality Assurance & Testing Standards

Every batch of Angle Brackets undergoes stringent quality control. Raw material certificates verify the steel grade and properties. Dimensional checks are performed with coordinate measuring machines (CMM). This guarantees every hole is in the exact position required for a perfect fit.

Finished brackets are subject to salt spray testing to validate corrosion resistance. Sample units are destructively tested for tensile strength and fatigue life. Shacman’s commitment to these processes ensures part 199100360229 meets or exceeds all original equipment specifications. This quality is non-negotiable for vehicle safety and performance.

Cost-Benefit Analysis for Fleet Operators

While a bracket seems like a small part, its failure can have large consequences. A failed bracket can lead to damaged wiring, fluid lines, or even unsecured equipment. The cost of a genuine bracket is minimal compared to potential downtime and repair bills. It is a highly cost-effective investment in preventative maintenance.

Frequently Asked Questions (FAQs)

Q1: Is the Angle Bracket 199100360229 sold singly or in pairs?
A1: It is typically sold as a single unit, as required per specific mounting location. Check the vehicle’s parts diagram for the exact quantity needed.

Q2: Can this bracket be painted a different color?
A2: Yes, but proper surface preparation is key. Sand the existing coating lightly and use a primer suitable for metal. Avoid painting over bolt holes or mating surfaces.

Q3: What tools are needed for installation?
A3: Typically, a wrench or socket set, a torque wrench, and possibly a wire brush for cleaning. Refer to the service manual for specific tool requirements.

Q4: How do I know if my bracket needs replacement?
A4: Visible cracks, severe corrosion, deformation, or loose bolts that won’t stay tight are clear signs. Replace proactively if damage is found.

Q5: Is the part number 199100360229 used on other Shacman models?
A5: This number is specific to the X5000. Other models may use a different bracket with a unique part number. Always check compatibility.

Q6: Are the mounting bolts included with the bracket?
A6: Genuine Shacman parts sometimes include necessary hardware. Please confirm with your parts supplier at the time of ordering.

Conclusion: The Foundation of Reliability

The Angle Bracket 199100360229 is a cornerstone of the Shacman X5000’s robust construction. It exemplifies how a well-designed, quality-manufactured component contributes to overall vehicle integrity. Choosing the genuine part ensures that your truck retains its designed strength, safety, and durability.

Do not overlook the importance of this fundamental support element. Regular checks and timely replacement with the authentic Shacman bracket protect your investment. For unwavering support, specify OEM part 199100360229 for all your structural bracket needs.

Shacman – Built on a Foundation of Strength and Precision

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