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Shacman DZ93259530012 Inner Fluorine Outer Silicone Hose – Premium Fluid Transfer Solution

Inner Fluorine Outer Silicone Hose

Inner Fluorine Outer Silicone Hose

Внутренний фтор наружный силиконовый шланг

Внутренний фтор наружный силиконовый шланг

Manguera Interna de Flúor Externa de Silicona

Manguera Interna de Flúor Externa de Silicona

The Shacman Inner Fluorine Outer Silicone Hose, bearing the OEM part number DZ93259530012, is a technologically advanced fluid transfer component engineered for the demanding environment of the X3000 Manipulator Assembly (M12). This specialized hose combines the exceptional chemical resistance of an inner fluorine (FKM/FPM) lining with the superior heat resistance and flexibility of an outer silicone layer. Designed as a genuine Shacman OEM part, DZ93259530012 ensures perfect compatibility, reliable performance, and extended service life for critical systems in heavy-duty trucks.

This dual-material construction hose is specifically developed to handle aggressive fluids, high temperatures, and extreme pressure fluctuations common in modern diesel engine and hydraulic applications. The keyword DZ93259530012 identifies this exact OEM specification part, guaranteeing it meets Shacman’s rigorous quality and fitment standards. Its primary function within the X3000 assembly is to provide a durable, leak-proof conduit for fuels, oils, or hydraulic fluids, protecting sensitive components from contamination and failure.

Choosing the genuine DZ93259530012 hose safeguards your vehicle’s operational integrity. It resists degradation from ozone, weathering, and a wide range of chemicals that standard rubber hoses cannot tolerate. This results in fewer unplanned breakdowns, lower maintenance costs, and enhanced safety for your Shacman X3000 fleet. The hose’s robust design is tailored to withstand the vibration and mechanical stress inherent in commercial trucking, mining, and construction operations.

Technical Specifications: Inner Fluorine Outer Silicone Hose DZ93259530012

Parameter Specification
OEM Part Number DZ93259530012
Product Name Inner Fluorine Outer Silicone Hose
Brand Shacman
Application X3000 Manipulator Assembly (M12)
Inner Layer Material Fluorocarbon Elastomer (FKM/FPM)
Outer Layer Material Reinforced Silicone
Reinforcement High-Tensile Synthetic Yarn Braid
Inner Diameter (ID) Specified per X3000 Assembly
Temperature Range -40°C to +200°C (Continuous)
Working Pressure Up to 25 Bar (362 PSI)
Fluid Compatibility Diesel, Oil, Hydraulic Fluids, Coolants
Standards ISO 1307, SAE J20 R6, Shacman OEM

Dual-Layer Material Technology Explained

The DZ93259530012 hose features a sophisticated two-layer construction. The inner liner is made from Fluorocarbon Elastomer (FKM), commonly known as Viton. This material offers unparalleled resistance to a vast array of chemicals, solvents, and synthetic lubricants. It prevents swelling, cracking, and permeation that can occur with standard rubber hoses.

The outer layer is constructed from reinforced silicone rubber. Silicone provides excellent thermal stability, maintaining flexibility across extreme temperature swings. It also offers superior resistance to ozone, UV radiation, and general weathering. This combination creates a hose that is tough on the outside and chemically inert on the inside.

Between these layers lies a high-tensile synthetic fiber braid. This reinforcement provides the necessary burst pressure resistance and dimensional stability. It controls expansion under pressure and enhances the hose’s overall durability against pulsation and vacuum conditions. This triplex structure is what defines the OEM part DZ93259530012.

Benefits of Fluorine (FKM) Inner Liner

The fluorine inner liner is the primary defense against fluid degradation. It is highly impermeable, preventing fuel vapors and fluid additives from escaping. This is crucial for meeting modern emission standards. It also resists the corrosive effects of biodiesel blends and additive packages.

Performance in Extreme Operating Conditions

The Shacman DZ93259530012 hose is engineered for the harsh reality of heavy-duty use. Its extended temperature range from -40°C to +200°C ensures reliable performance in arctic cold or desert heat. The silicone outer layer does not become brittle in freezing conditions, preventing cracks during cold starts.

Under the hood of an X3000 truck, temperatures near engine and exhaust components can soar. Standard rubber hoses can harden, crack, and fail in these zones. The silicone construction of this hose retains its elastomeric properties, ensuring a lasting seal and flexible routing even in high-heat areas.

Resistance to pressure surges is critical in hydraulic and fuel systems. The braided reinforcement in the DZ93259530012 manages these dynamic loads effectively. This prevents hose ballooning and fatigue failure, which are common causes of leaks in demanding applications.

Vibration and Abrasion Resistance

Continuous engine vibration can cause hoses to wear against brackets or other components. The tough silicone outer cover of this part provides excellent abrasion resistance. Its durability reduces the need for additional protective sleeves or clamps in most routing scenarios.

Fluid Compatibility & System Protection

This hose is compatible with a wide spectrum of fluids found in commercial vehicles. This includes all grades of diesel fuel, engine oil, automatic transmission fluid (ATF), and common hydraulic oils. Its inner FKM liner is also resistant to modern coolant formulations and certain chemical cleaners.

Using a hose with inferior chemical resistance can have catastrophic effects. Fluid additives can leach out of the hose material, contaminating the system and damaging injectors or sensors. The DZ93259530012 acts as a barrier, preserving fluid integrity and protecting expensive downstream components.

For fleet managers, this compatibility means inventory simplification. One type of high-performance hose can often service multiple fluid systems on the vehicle. This reduces the complexity of spare parts stocking and minimizes the risk of incorrect hose installation.

Installation, Maintenance & Replacement Guidelines

Installation of the DZ93259530012 hose should follow Shacman’s workshop procedures. Always use the correct hose clamps or fittings specified for the X3000 assembly. Ensure the hose is not twisted during installation and has adequate clearance from heat sources and sharp edges.

Do not exceed the minimum bend radius specified for the hose diameter. A tight bend can kink the hose, restricting flow and weakening the reinforcement layer. Allow for some slack to accommodate engine movement and thermal expansion during operation.

Routine maintenance involves visual inspection during service intervals. Look for signs of outer cover cracking, abrasion, bulging, or leaks at the connections. Check for any hardening or softening of the hose material, which may indicate fluid incompatibility or excessive heat exposure.

When to Replace the Hose

Replace the hose at the recommended service interval or immediately if any of the following are observed: visible cracks or cuts, oil weeping through the outer cover, a spongy or swollen feel, or any leakage at the ends. Proactive replacement of part DZ93259530012 is cheaper than a roadside failure.

Advantages Over Standard Rubber Hoses

The DZ93259530012 offers a significant lifecycle advantage. Its dual-material construction provides 3-5 times the service life of a standard NBR (Nitrile) rubber hose in high-temperature or chemical exposure applications. This translates to lower long-term costs and reduced maintenance frequency.

Enhanced safety is a major benefit. A failure in a fuel or hydraulic hose can lead to fires, environmental spills, or loss of vehicle control. The superior construction of this Shacman OEM hose minimizes this risk, providing operators with greater confidence and compliance with safety regulations.

Performance consistency is maintained throughout the hose’s life. Unlike some rubbers that degrade from the inside out, the FKM inner liner maintains its properties. This ensures consistent flow characteristics and prevents the release of contaminating particles into the fluid system.

Application Specifics for X3000 Manipulator Assembly

Within the X3000 Manipulator Assembly (M12), this hose serves critical functions. It may be used for hydraulic lines controlling manipulator arms, for fuel supply to auxiliary power units, or for engine-related fluid transfer. Its design is tailored to fit the specific routing and connection points of this assembly.

The harsh operating environments of mining, construction, or logging, where the X3000 is often deployed, demand this level of hose performance. Dust, mud, extreme temperatures, and constant vibration are all factored into the design of part DZ93259530012.

Using the correct OEM hose ensures the entire assembly operates as designed. It maintains system pressure ratings and fluid compatibility. Non-OEM hoses may have different flex characteristics or diameters, leading to installation stress or flow restrictions.

Fleet Management & Cost of Ownership

For fleet managers, specifying DZ93259530012 reduces total cost of ownership. Fewer hose failures mean less vehicle downtime, lower tow/recovery costs, and reduced labor for repeated repairs. The extended service interval also optimizes preventive maintenance schedules.

Quality Assurance & OEM Certification

Every DZ93259530012 hose is produced under Shacman’s strict quality management system. The raw materials are sourced from certified suppliers and undergo incoming quality checks. The manufacturing process includes continuous monitoring for dimensional accuracy and layer adhesion.

The finished hoses are subject to batch testing. This includes pressure impulse testing, where the hose is cycled thousands of times at high pressure to simulate years of service. Also conducted are ozone resistance tests and fluid immersion tests to validate material compatibility.

The OEM part number is your guarantee that the hose has passed all these tests and meets the original performance specifications. This certification is essential for maintaining warranty coverage and ensuring the hose is legally compliant for use in regulated vehicle systems.

Conclusion: The Smart Choice for Reliable Fluid Transfer

The Shacman DZ93259530012 Inner Fluorine Outer Silicone Hose represents the pinnacle of hose technology for heavy-duty applications. Its innovative dual-layer construction delivers unmatched chemical resistance, thermal stability, and mechanical durability. By choosing this genuine OEM part for your X3000 Manipulator Assembly, you invest in maximum uptime, enhanced safety, and optimal system performance. Trust the engineering excellence of Shacman and specify part number DZ93259530012 for all your critical fluid transfer requirements.

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