Controller Mounting Bracket – Second Floor
Кронштейн крепления контроллера (второй уровень)
Soporte de montaje de controlador (segundo piso)
The genuine Shacman X5000 Controller Mounting Bracket – Second Floor with OEM number DZ97189585626 is a precision‑engineered steel bracket designed to be the middle tier in a multi‑level electronic control module mounting system. This second‑floor bracket provides a stable, vibration‑isolated platform for a single ECU or module when stacked above a lower tier, allowing efficient use of limited cab or chassis space. Manufactured from high‑strength, zinc‑nickel plated steel, DZ97189585626 offers excellent corrosion resistance and structural integrity. Its precise hole pattern matches the X5000 factory mounting points, ensuring a direct bolt‑on installation without modifications. The open design promotes airflow around the module, reducing thermal stress. This bracket is essential for restoring original multi‑tier controller arrangements after upgrades or when replacing damaged components.
A missing or distorted second‑floor bracket can cause misalignment, stress on connectors, and vibration damage to sensitive electronics. Installing OEM DZ97189585626 restores a secure, properly positioned mounting platform, protecting critical vehicle systems and ensuring reliable operation. This bracket is a key component in the X5000’s electronic architecture.
Each DZ97189585626 bracket is 100% inspected for dimensional accuracy, plating quality, and thread integrity. Choose genuine Shacman quality for reliable multi‑tier module mounting.
| Parameter | Specification |
|---|---|
| OEM Part Number | DZ97189585626 |
| Product Name | Controller Mounting Bracket – Second Floor / Mid‑Tier Support |
| Brand | Shacman (Genuine OEM) |
| Application | Shacman X5000 – Second‑tier mounting for engine, transmission, or body control modules |
| Material | High‑strength steel (DC04), zinc‑nickel plated |
| Number of Tiers | 1 (middle tier, designed to stack with lower and upper brackets) |
| Mounting Hole Pattern | Four M8 threaded holes, 80 mm × 60 mm spacing (top and bottom mounting surfaces) |
| Overall Dimensions (L×W×H) | 200 mm × 150 mm × 50 mm (approx.) |
| Load Capacity | ≤ 12 kg (uniformly distributed) |
| Corrosion Protection | Zinc‑nickel plating, 480h salt spray (ASTM B117) |
| Vibration Isolation | Integrated rubber grommet mounts (optional), slotted holes for dampers |
| Hardware Included | M8 bolts, washers, and lock nuts (8 sets) for both tier connections |
| Temperature Range | -40°C to +105°C (cabin/chassis environment) |
| Weight (approx.) | 0.95 kg |
| Standards | ISO 9001, IATF 16949, Shacman Q/SC 760 |
The Shacman second‑floor controller mounting bracket DZ97189585626 is engineered to serve as the middle layer in a multi‑tier electronic module stack. It features a sturdy stamped steel platform with reinforced edges and embossed ribs to resist bending under dynamic loads. The bracket is designed to interface with both a lower bracket (via bottom mounting holes) and an upper bracket (via top mounting holes), allowing secure stacking of up to three modules. Precision‑aligned mounting holes ensure that modules are perfectly positioned for connector alignment and harness routing. The open framework promotes air circulation, preventing heat buildup. The zinc‑nickel plating provides long‑term corrosion protection against road salt and moisture. Slotted holes accommodate various module footprints and allow for fine‑adjustment of the mounting position. Each bracket is 100% dimensionally inspected to guarantee that the hole pattern matches the X5000 factory specifications. The plating thickness is verified to exceed 480 hours of salt spray resistance. Random samples are subjected to static load testing (2x rated capacity) and vibration testing (20G, 10‑2000 Hz) to validate the design. These engineering controls ensure that the DZ97189585626 bracket provides reliable support for critical electronic systems.
The bracket’s design allows it to be used as the middle tier in a three‑layer configuration, saving space while maintaining module accessibility. The open architecture ensures that each module receives adequate airflow, reducing the risk of overheating. The bracket’s raised edges also help to guide connectors and prevent wiring chafing.
In modern heavy‑duty trucks, multiple electronic control modules are required to manage engine, transmission, braking, and body functions. The second‑floor bracket DZ97189585626 is a key element in organizing these modules into a compact, serviceable stack. By providing a dedicated mounting position above the lower tier, it prevents modules from being stacked directly on top of each other, which could lead to overheating, connector stress, and difficulty in servicing. The bracket isolates each module from vibration and shock, reducing the risk of solder joint fatigue and component failure. When a module is replaced or upgraded, the bracket allows easy removal without disturbing adjacent units, saving maintenance time. The zinc‑nickel plated steel construction ensures that the bracket itself does not corrode, maintaining a clean and reliable grounding path for the modules. The bracket’s precise alignment also ensures that the wiring harnesses are not under tension, preventing connectors from being pulled loose under vibration. This is especially important in vehicles subjected to severe off‑road conditions, where harness movement is common.
Without a properly installed second‑floor bracket, modules may be mounted insecurely, leading to misalignment, intermittent faults, and eventual failure. The OEM bracket restores the factory design intent, ensuring that the modules are positioned correctly for optimal cooling and connector alignment. Fleet operators who use genuine Shacman brackets report significantly fewer electrical faults and lower maintenance costs due to the improved mounting security. The bracket also facilitates the installation of optional vibration isolators, which can further reduce the transmission of high‑frequency vibrations to sensitive electronics.
Incorrectly positioned modules can put tension on wiring harness connectors, causing intermittent signal loss or short circuits. The DZ97189585626 bracket’s precise hole alignment ensures that each module is located exactly where the harness expects it, eliminating unnecessary strain and reducing the risk of electrical gremlins.
Installing the Shacman second‑floor controller mounting bracket DZ97189585626 requires basic hand tools. Begin by securing the lower tier bracket to the vehicle’s cab floor or chassis rail (using appropriate hardware). Then position the second‑floor bracket on top of the lower bracket, aligning the four corner mounting holes. Use the included M8 bolts to fasten the two brackets together, torquing to 25‑30 Nm. Next, mount the controller module to the top surface of the second‑floor bracket using the remaining hardware. If stacking a third tier, repeat the process with an upper bracket. Ensure that all connectors are accessible and that the wiring harness is not stretched. Optionally, install rubber grommets between the bracket and the module for vibration isolation.
This bracket is compatible with all Shacman X5000 models from 2015 onward, including the X5000 M12, heavy‑haul, and construction variants. It directly replaces original part numbers DZ97189585625 and DZ97189585627. Applications include the middle tier in a three‑stack arrangement for engine, transmission, and body control modules. Always verify the OEM marking DZ97189585626 on the bracket before installation. If your vehicle uses a different stacking order, the bracket’s symmetrical design allows it to be used in various positions. Keep spare brackets in your inventory for module upgrades or repairs.
Periodically check the bracket bolts for tightness, especially after the first 1,000 km. Inspect the bracket for signs of corrosion or bending. If any damage is detected, replace the bracket immediately. Keep the mounting surfaces clean to prevent galvanic corrosion between dissimilar metals.
Shacman X5000 trucks are used in some of the most demanding environments – mining, construction, oilfields, and long‑haul freight. The second‑floor controller mounting bracket DZ97189585626 is designed to withstand these harsh conditions. The zinc‑nickel plated steel resists corrosion from road salt, mud, and chemical spills. The robust construction can withstand high vibration levels (tested to 20G) without loosening or fatigue cracking. The open design allows debris to fall through, preventing accumulation that could trap moisture. In mining and construction trucks, electronic modules are exposed to constant dust and shock. The bracket keeps the ECU securely in place, preventing it from being dislodged by impacts. In arctic operations, the steel retains its impact toughness down to -50°C, and the plating prevents rust from condensation. For highway fleets, the bracket provides a stable mount that reduces the risk of connector fretting, a common cause of intermittent faults. The bracket is also compatible with the addition of heat shields (sold separately) for applications where exhaust heat is a concern.
The second‑floor design also facilitates easier harness routing, as modules can be oriented for optimal cable management. This reduces the risk of chafing and improves the overall neatness of the electrical installation. By using genuine Shacman brackets, fleet operators can maintain a consistent, professional appearance and ensure that all modules are correctly positioned for cooling airflow.
1. Exact fitment: Precision‑matched to X5000 stacking hole patterns, ensuring seamless integration with lower and upper brackets. 2. Superior material: High‑strength zinc‑nickel plated steel offers durability and corrosion resistance. 3. Space‑saving design: Enables secure stacking of multiple modules, optimizing cab or chassis space. 4. Vibration damping option: Accommodates rubber isolators to protect sensitive electronics. 5. Full traceability: Batch‑coded with material test certificate and load test report. Aftermarket brackets often use thinner steel, have poor corrosion protection, or lack precise hole alignment, leading to loose modules and potential damage. The genuine Shacman bracket’s premium materials and exact dimensions ensure reliable support and long service life. Investing in DZ97189585626 protects your truck’s electronic systems, reduces downtime, and maintains warranty compliance. For fleets, standardizing on genuine brackets ensures consistent module mounting and simplifies service across all trucks.
A single ECU failure due to vibration or corrosion can cost thousands in replacement and programming. By using the DZ97189585626 bracket, you significantly reduce the risk of such failures. The bracket’s long life and corrosion resistance also minimize the need for replacement, saving labor and parts costs over the vehicle’s lifetime. Additionally, organized module mounting simplifies diagnostics, reducing technician time.
Shacman’s second‑floor controller mounting bracket DZ97189585626 is produced in an IATF 16949 certified facility. The steel is stamped and formed on high‑capacity presses, then welded using robotic welding for consistent joint strength. The welded assembly is normalized to relieve residual stresses, then zinc‑nickel plated in a controlled electroplating line with thickness verification by X‑ray fluorescence. The mounting holes are machined to precise tolerances, and each bracket is assembled with the included hardware. Random samples are subjected to static load testing (2x rated capacity), vibration testing (20G, 10‑2000 Hz), and salt spray testing (480 hours). Only brackets that pass all criteria are laser‑marked with the OEM part number and packaged in protective bags. The hardware is grade 10.9 and is tested for tensile strength.
This rigorous quality system ensures every DZ97189585626 bracket performs identically to the original factory component. Consistency is critical for maintaining electronic module security and preventing vibration‑related failures across your entire fleet. The facility also complies with REACH and RoHS environmental regulations, using only lead‑free, water‑based coatings.
Genuine Shacman second‑floor controller mounting bracket DZ97189585626 is stocked by authorized distributors worldwide. Parts are supplied in sealed anti‑corrosion bags, individually boxed with all hardware and installation instructions, labeled with OEM part number and batch traceability. Bulk packs of 10 brackets are available for fleet maintenance depots. Expedited shipping options are available through Shacman’s regional logistics hubs in North America, Europe, Asia, Africa, and the Middle East, with typical delivery within 3‑5 business days. Always purchase from certified dealers and verify the holographic authenticity label. Counterfeit brackets may be made from mild steel, lack proper plating, or have inaccurate hole spacing, leading to misalignment and potential module damage.
For preventive maintenance programs, automated replenishment ensures your workshop never runs out of essential controller brackets. Keep a stock of DZ97189585626 on every service truck to handle module upgrades, retrofits, or bracket replacements in the field. Many fleets replace these brackets during major electrical system overhauls to ensure all modules are securely mounted.
The Shacman Controller Mounting Bracket – Second Floor DZ97189585626 is a robust, precision‑engineered steel bracket that provides a secure middle tier for stacking electronic control modules in the X5000. With zinc‑nickel plating, optional vibration isolation, and exact factory fitment, this genuine OEM bracket protects your vehicle’s critical electronics from damage and ensures reliable operation. By choosing DZ97189585626, you safeguard your investment and reduce downtime. Don’t trust generic aftermarket supports – insist on genuine Shacman quality for every module mounting application.
