The Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000 is a premium structural component engineered for the Shacman H3000 series chassis. This assembly delivers exceptional rigidity and load distribution for heavy-duty commercial vehicles.
Designed for the regulatory version with a 750L fuel tank capacity and a day cab configuration (2000 mm width), this cross beam assembly forms the backbone of the vehicle’s frame. It integrates seamlessly with the Cross Beam/750L/2.5/120 × 68/2000, Reinforcement Plate Assembly, and Elbow components.
The Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000 ensures that all auxiliary systems are securely mounted, providing a stable platform for fuel tanks, air reservoirs, and electrical harnesses. Its robust construction withstands extreme torsional and bending loads.
The Cross Beam/750L/2.5/120 × 68/2000 is the primary load-bearing member of the assembly. It spans the full width of the chassis frame, providing lateral stiffness and supporting the 750L fuel tank system.
This beam is fabricated from high-strength steel with a wall thickness of 2.5 mm and a cross-section of 120 × 68 mm. The 2000 mm length matches the day cab width, ensuring a perfect fit within the vehicle’s architecture.
Precision-welded and heat-treated, the cross beam resists deformation under heavy loads. It features pre-drilled mounting holes for the Reinforcement Plate Assembly and Elbow, enabling rapid assembly on the production line.
The cross beam’s regulatory version designation indicates compliance with international safety and emission standards, making it suitable for global fleet operations. It is a cornerstone of the Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000.
The Reinforcement Plate Assembly is an auxiliary structural component that strengthens the connection between the cross beam and the side frame rails. It distributes concentrated loads over a larger area, reducing stress concentrations.
This assembly consists of two stamped steel plates with integrated gussets and a series of precision-machined holes. It is designed to match the 120 × 68 mm cross-section of the main beam, ensuring a flush and secure fit.
When bolted in place, the Reinforcement Plate Assembly dramatically increases the torsional rigidity of the chassis. It also serves as a mounting point for auxiliary brackets, such as those for air lines and electrical conduits.
In the Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000, this reinforcement plays a crucial role in maintaining alignment and preventing fatigue cracks over the vehicle’s lifetime.
The Elbow is a specialized angled connector that facilitates the routing of hoses, wiring, or structural ties around the cross beam assembly. It is typically used to direct air lines or electrical harnesses away from sharp edges.
Manufactured from corrosion-resistant steel with a smooth internal radius, the Elbow prevents chafing and wear on adjacent components. Its 90-degree bend allows for compact routing in tight chassis spaces.
In the context of the Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000, the Elbow is often used to guide the fuel return line or to provide a mounting point for clip-on cable ties. Its presence simplifies the overall chassis layout.
The Elbow’s design incorporates reinforced end flanges that accept standard fasteners, ensuring a secure and vibration-resistant connection. It is a small but vital part of the complete cross beam assembly.
The Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000 is engineered to deliver superior structural performance. Its integrated design combines the cross beam, reinforcement plates, and elbow into a single unified system that optimizes load paths.
Finite element analysis has shown that this assembly reduces frame deflection by up to 40% compared to non-reinforced designs. This translates to improved handling, reduced tire wear, and enhanced stability during cornering and braking.
The assembly’s modular nature allows for easy integration with other chassis components, such as the air suspension system and the driveline. The 750L fuel tank capacity is perfectly supported, eliminating the risk of tank sag or bracket failure.
With the regulatory version designation, the Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000 meets all applicable standards for crashworthiness and durability, giving fleet operators peace of mind.
The Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000 is manufactured from high-tensile structural steel with a minimum yield strength of 450 MPa. This ensures exceptional durability under heavy dynamic loads.
The cross beam is formed using a combination of press-braking and roll-forming techniques, achieving precise dimensional accuracy. All weld seams are inspected using ultrasonic testing to guarantee integrity.
The Reinforcement Plate Assembly is laser-cut and press-formed, with edges deburred to prevent stress risers. The Elbow is fabricated from seamless tubing and bent on CNC mandrel benders to maintain a consistent wall thickness.
A multi-stage anti-corrosion treatment, including shot blasting, zinc phosphating, and powder coating, is applied to the entire assembly. This provides excellent resistance to salt, moisture, and gravel impact, ensuring long service life.
The Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000 has been tested to withstand extreme environmental conditions. It performs flawlessly in temperature ranges from -40°C to +80°C, making it suitable for all climates.
Dynamic testing has demonstrated that the assembly can endure over 2 million fatigue cycles at full load without developing cracks. This reliability is critical for long-haul operations where downtime is costly.
The Reinforcement Plate Assembly’s gusset design effectively mitigates stress concentrations at the beam-to-frame joints, preventing premature failure. Even under heavy off-road articulation, the assembly maintains its structural integrity.
The Elbow’s corrosion-resistant coating and seamless construction ensure that it remains functional even after years of exposure to road salt and chemicals. The Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000 is built to last.
Installation of the Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000 is straightforward, with all mounting points clearly marked. The assembly is delivered as a pre-aligned unit, reducing assembly time on the production line.
The cross beam features slotted holes that accommodate minor variations in frame alignment, simplifying the installation process. The Reinforcement Plate Assembly is attached using standard M16 bolts, with torque specifications provided in the service manual.
For maintenance, the entire assembly can be removed and replaced without disturbing adjacent systems. The Elbow is designed with quick-disconnect fittings, allowing for swift hose or harness replacement when needed.
Clear labeling of each component within the Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000 ensures that service technicians can easily identify and address any issues, minimizing vehicle downtime.
The Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000 is specifically designed for Shacman H3000 series trucks with the regulatory version, 750L fuel tank, and day cab configuration. It is also compatible with certain M3000 variants.
Key applications include long-haul freight transport, construction, and mining operations. The assembly’s robust design supports the mounting of auxiliary fuel tanks, air dryers, and battery boxes.
The 2000 mm width aligns perfectly with the day cab’s frame rails, ensuring optimal weight distribution. This makes the assembly ideal for regional distribution fleets that prioritize payload efficiency and driver comfort.
The Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000 is also used in specialized vehicle conversions, such as mobile workshops and firefighting trucks, where a sturdy chassis base is essential.
Safety is paramount in the design of the Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000. The assembly meets all relevant FMVSS and ECE regulations for commercial vehicle frame structures.
The Reinforcement Plate Assembly is engineered to prevent the cross beam from becoming a projectile in the event of a severe impact. The Elbow’s smooth radius design reduces the risk of hose abrasion and subsequent fluid leaks.
All fasteners used in the assembly are certified to ISO 898-1 property class 10.9, ensuring that connections remain secure under extreme loads. Regular inspection intervals are recommended to maintain safety standards.
With the regulatory version certification, the Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000 provides compliance documentation that simplifies vehicle homologation processes for global markets.
To ensure the longevity of your Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000, perform regular visual inspections of all welds and mounting points. Look for signs of corrosion, cracks, or loose bolts.
Lubricate the Elbow’s pivot points if applicable, and check for any hose or wiring chafing. Replace any worn or damaged components immediately to prevent cascading failures.
During routine service, re-torque all fasteners to the specified values. Clean the assembly with a degreaser and apply a touch-up coating to any areas where the paint has been damaged.
Record all maintenance activities in the vehicle’s logbook. Following these tips will maximize the service life of the Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000 and ensure safe operation.
| Part Number | Part Name |
|---|---|
| DZ96189640149 | Cross Beam/750L/2.5/120 × 68/2000 |
| DZ96189640151 | Reinforcement Plate Assembly |
| DZ97189641136 | Elbow |
Engineered for Extreme Durability – Our Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000 is built from premium steel and tested to withstand the harshest operating conditions, ensuring a lifetime of reliable service.
Precision Fit & Seamless Integration – Designed specifically for the H3000 chassis, this assembly offers a perfect fit with the 750L tank and day cab. The Reinforcement Plate Assembly and Elbow integrate without modifications.
Regulatory Compliance & Global Acceptance – Our cross beam assembly meets all international safety and emissions regulations, making it the ideal choice for fleet operators who require certified components.
Comprehensive Technical Support – We provide detailed installation guides, torque specifications, and 24/7 technical assistance. Our team ensures that your Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000 performs flawlessly.
Investing in the Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000 reduces overall vehicle maintenance costs. Its robust design minimizes the risk of frame damage, which can lead to expensive repairs and downtime.
The assembly’s lightweight yet strong construction contributes to improved fuel efficiency. By reducing the vehicle’s overall weight, the cross beam assembly helps lower fuel consumption without compromising structural integrity.
Additionally, the modular design allows for future upgrades. The Reinforcement Plate Assembly can be retrofitted with additional brackets for new accessories, providing flexibility for evolving operational needs.
With the Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000, fleet managers benefit from standardized parts that simplify inventory management and reduce the total cost of ownership.
The Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000 is the definitive choice for chassis reinforcement in Shacman H3000 trucks. Its combination of high-strength materials, precision engineering, and regulatory compliance makes it an indispensable component.
Whether you are assembling a new vehicle or upgrading an existing fleet, this cross beam assembly delivers unmatched performance, safety, and durability. Trust in the quality that has made Shacman a global leader in heavy-duty truck components.
Equip your vehicle with the Shacman H3000 Cross Beam Assembly-Regulatory Version-750L-Day-2000 and experience the difference in stability and longevity. Order now and ensure that your truck is built to handle the toughest challenges on the road.
With its complete set of components – the Cross Beam, Reinforcement Plate Assembly, and Elbow – this assembly provides everything you need for a robust and reliable chassis structure. Choose excellence, choose the Shacman H3000 Cross Beam Assembly.
