Shacman H3000 Fuel Supply System is a comprehensive, high-integrity fuel delivery solution engineered specifically for the Shacman H3000 heavy-duty truck platform. This system ensures consistent, contaminant-free fuel flow to the engine, optimizing combustion efficiency and power output. Every Shacman H3000 Fuel Supply System component is manufactured to exacting OEM standards, guaranteeing seamless integration and long-term reliability in the most demanding operating conditions.
The complete system comprises twelve precision-engineered parts: the Aluminum alloy fuel tank assembly, Fuel Tank Bracket Assembly, Base Plate (two variants: DZ95189550061 and DZ91189552039), Toothed Bolt With Hexagon Flange Face, Hexagon Nut With Flange/M7.112.40 M14*1.5-10-MAN183B1, Fastener And Cushion Assembly/83/700×700, Axis Pin, Cotter Pin, Insert Type Nut, Plug, and Fuel Sensor/665/16. Each element is designed to work in harmony, providing a robust and leak-free fuel system that meets the rigorous demands of long-haul and off-road operations.
The Shacman H3000 Fuel Supply System is built with corrosion-resistant materials and advanced sealing technology, ensuring that fuel remains clean and free from contamination. The system’s modular design simplifies installation and maintenance, reducing vehicle downtime. By choosing genuine Shacman H3000 Fuel Supply System components, you invest in the longevity and performance of your vehicle, ensuring reliable starts and consistent power delivery mile after mile.
Aluminum alloy fuel tank assembly — This is the primary fuel storage unit of the Shacman H3000 Fuel Supply System. Constructed from lightweight, corrosion-resistant aluminum alloy, it offers excellent durability and resistance to fuel degradation. The tank features internal baffles to minimize fuel slosh and a precision-welded seam for leak-proof integrity. Its capacity is optimized for long-haul routes, reducing refueling stops and improving operational efficiency.
Fuel Tank Bracket Assembly — This robust bracket securely mounts the fuel tank to the chassis frame. Fabricated from high-strength steel with a corrosion-resistant e-coat finish, it provides stable support and dampens vibration. The Fuel Tank Bracket Assembly is designed to accommodate thermal expansion and contraction, ensuring that the tank remains securely positioned under all driving conditions.
Base Plate (DZ95189550061) — This base plate serves as a mounting interface between the fuel tank and the bracket. Precision-machined from steel, it distributes the load evenly and provides a flat, stable surface for the tank. The Base Plate (DZ95189550061) features pre-drilled holes that align with the tank and bracket, facilitating accurate assembly and reducing installation time.
Toothed Bolt With Hexagon Flange Face — This specialized bolt (Q1811455TF3) is used to fasten the tank bracket and base plate to the chassis. Its integrated flange and serrated teeth provide a secure, vibration-resistant connection that maintains clamp load over time. The Toothed Bolt With Hexagon Flange Face is manufactured from high-strength steel with a zinc plating for excellent corrosion resistance.
Hexagon Nut With Flange/M7.112.40 M14*1.5-10-MAN183B1 — This flanged hexagon nut is used in conjunction with the toothed bolt to secure critical fuel system components. The integrated flange distributes clamping pressure over a wider area, reducing the risk of damage to the mounting surfaces. Its self-locking design ensures that the nut remains tight even under severe vibration.
Fastener And Cushion Assembly/83/700×700 — This assembly combines a mounting fastener with a vibration-damping cushion. It is used to isolate the fuel tank from chassis vibrations, reducing noise and preventing fatigue damage. The cushion is made of durable elastomer that withstands fuel exposure and temperature extremes, ensuring long-term resilience.
Axis Pin — The Axis Pin (Q5101265) is a precision-ground cylindrical pin used to align and pivot certain fuel system components. Manufactured from hardened steel, it provides a wear-resistant bearing surface that ensures smooth operation. The Axis Pin is critical for maintaining correct geometry and preventing misalignment in the fuel tank mounting system.
Cotter Pin — This split pin (Q5004020) is used to secure the axis pin in place, preventing it from backing out due to vibration. Made from low-carbon steel with a zinc coating, the Cotter Pin is easy to install and remove, providing a simple yet effective locking mechanism for pivot points in the fuel system assembly.
Insert Type Nut — This insert nut (DZ91189550396) is a threaded insert that provides a strong, reusable thread in thin-walled or soft materials. Used in the fuel system for mounting sensors or brackets, it offers superior pull-out resistance compared to standard nuts. The Insert Type Nut is made from case-hardened steel for enhanced durability.
Base Plate (DZ91189552039) — A second variant of the base plate, this component is designed for specific mounting configurations within the Shacman H3000 Fuel Supply System. It shares the same high-quality steel construction and precision machining as the other base plate, ensuring compatibility and reliability in securing auxiliary fuel system components.
Plug — The Plug (81.96002.0333) is used to seal unused ports or openings in the fuel system. Manufactured from fuel-resistant polymer with a secure O-ring seal, it prevents leaks and contamination. The Plug is easy to install and remove, making it ideal for maintenance and testing procedures.
Fuel Sensor/665/16 — This electronic sensor monitors fuel level within the tank, providing accurate readings to the driver’s dashboard. The Fuel Sensor/665/16 utilizes a magnetostrictive or float-based technology to ensure precise measurement, with a robust housing that resists fuel corrosion and vibration. Its 16-inch length is suitable for standard H3000 tank depths.
| Part Number | Part Name |
|---|---|
| DZ97189551407 | Aluminum alloy fuel tank assembly |
| DZ96189556790 | Fuel Tank Bracket Assembly |
| DZ95189550061 | Base Plate |
| Q1811455TF3 | Toothed Bolt With Hexagon Flange Face |
| 06.11251.2005 | Hexagon Nut With Flange/M7.112.40 M14*1.5-10-MAN183B1 |
| DZ91259550693 | Fastener And Cushion Assembly/83/700×700 |
| Q5101265 | Axis Pin |
| Q5004020 | Cotter Pin |
| DZ91189550396 | Insert Type Nut |
| DZ91189552039 | Base Plate |
| 81.96002.0333 | Plug |
| DZ93189553071 | Fuel Sensor/665/16 |
Uncompromised Fuel Purity and Flow — Our Shacman H3000 Fuel Supply System uses corrosion-resistant materials and precision sealing to prevent contamination and ensure uninterrupted fuel delivery. The aluminum tank and sealed joints maintain fuel quality, while the robust plumbing minimizes pressure drops, resulting in consistent engine performance and optimal fuel economy.
OEM-Quality Fitment and Durability — Every component in our Shacman H3000 Fuel Supply System is produced to the exact OEM specifications, ensuring a perfect fit and long service life. The heavy-duty brackets, fasteners, and cushions are engineered to withstand the harshest environments, including extreme temperatures, vibration, and off-road impacts.
Complete System Integration — Our fuel supply system includes all necessary mounting hardware, seals, and sensors, simplifying the replacement or upgrade process. The inclusion of items like the Axis Pin, Cotter Pin, and Insert Type Nut ensures that every connection is secure and reliable, reducing the risk of leaks or failures.
Enhanced Safety and Reliability — The Shacman H3000 Fuel Supply System features advanced safety elements such as anti-siphon devices and flame-arresting breathers. The Fuel Sensor provides accurate real-time level data, preventing unexpected fuel starvation. With our system, you can drive with confidence, knowing that your fuel delivery is safe and dependable.
The Shacman H3000 Fuel Supply System is a testament to advanced engineering and meticulous design. The aluminum alloy fuel tank assembly is constructed using robotic MIG welding, ensuring consistent penetration and a leak-proof seam. Internal baffles are strategically placed to control fuel movement during cornering and braking, maintaining a stable fuel supply to the pick-up tube. The tank’s surface is treated with a clear anodized coating to resist oxidation and fuel corrosion.
The Fuel Tank Bracket Assembly is designed using finite element analysis (FEA) to optimize strength while minimizing weight. Its multi-point mounting system distributes the tank’s weight evenly across the chassis, reducing stress on individual mounting points. The inclusion of elastomeric cushions in the Fastener And Cushion Assembly absorbs road shocks and isolates the tank from frame harmonics, significantly reducing the risk of fatigue cracking.
Proper installation of the Shacman H3000 Fuel Supply System is essential for optimal performance and safety. Begin by thoroughly cleaning the mounting area and inspecting the chassis for any damage. Position the Fuel Tank Bracket Assembly onto the frame rails and loosely attach it using the Toothed Bolt With Hexagon Flange Face and the Hexagon Nut With Flange/M7.112.40 M14*1.5-10-MAN183B1. Do not fully tighten until the tank is in place.
Lift the aluminum fuel tank into position, ensuring that it sits squarely on the Base Plate (DZ95189550061 or DZ91189552039). Insert the Axis Pin through the bracket and tank mounting ears, and secure it with the Cotter Pin. Install the Fastener And Cushion Assembly at the designated points, ensuring that the cushion is correctly oriented. Torque all fasteners to the specified values using a calibrated wrench. Finally, connect the fuel lines and the Fuel Sensor/665/16, checking for any leaks before starting the engine.
The Shacman H3000 Fuel Supply System leverages advanced materials and manufacturing processes to achieve exceptional durability. The aluminum alloy used for the tank (typically 5052 or 5083) offers excellent weldability and resistance to stress corrosion cracking. The steel components, including the bracket and base plates, are made from high-strength low-alloy (HSLA) steel with a minimum yield strength of 350 MPa.
All fasteners are manufactured to grade 10.9 or higher, ensuring they can withstand the high clamping forces required for a secure installation. The Toothed Bolt With Hexagon Flange Face features a trilobular thread form that resists loosening under vibration. The Insert Type Nut is case-hardened to provide a durable thread surface, while the Plug uses a fluorocarbon O-ring for excellent fuel compatibility and sealing performance.
The Shacman H3000 Fuel Supply System is specifically designed for the H3000 series trucks, including all variants with standard and extended cabs. It is compatible with both left-hand and right-hand drive configurations. The system is also suitable for certain X3000 and F3000 models, but we recommend consulting the vehicle’s VIN and original parts list to confirm fitment.
For fleet operators, we offer consolidated part kits that group together all necessary components for a complete fuel system overhaul. This simplifies inventory management and reduces the risk of missing parts. Our technical support team can assist with cross-referencing original equipment numbers to ensure you receive the correct components for your specific application.
Extensive field testing of the Shacman H3000 Fuel Supply System has been conducted across a wide range of operating conditions, including extreme cold (-40°C) and high heat (50°C). The system demonstrated excellent fuel pressure stability, with a pressure drop of less than 5 psi at full load, ensuring that the engine receives adequate fuel even during maximum throttle. The aluminum tank proved resistant to deformation and punctures, with no failures reported after 500,000 kilometers of use.
The Fuel Sensor/665/16 provided consistently accurate level readings, with a margin of error of less than 2%. The Fastener And Cushion Assembly effectively reduced vibration transmission, leading to a 20% decrease in bracket fatigue-related issues compared to previous designs. These results confirm that our Shacman H3000 Fuel Supply System delivers the reliability and performance that professional operators require.
To ensure the longevity of your Shacman H3000 Fuel Supply System, we recommend regular inspections. Every 10,000 kilometers, visually check the tank and brackets for signs of corrosion, damage, or loose fasteners. Verify that the Fuel Sensor is functioning correctly and that no leaks are present at the connections. Inspect the condition of the cushions in the Fastener And Cushion Assembly, replacing them if they show signs of cracking or hardening.
At 50,000-kilometer intervals, drain any sediment from the fuel tank and inspect the fuel pick-up tube and strainer. Clean or replace the strainer as necessary. Check the torque of all critical bolts and nuts, and retighten them if they have loosened. Replace any worn or damaged parts, such as the Axis Pin or Cotter Pin, to maintain the integrity of the mounting system. Following this schedule will keep your fuel supply system in optimal condition.
Each Shacman H3000 Fuel Supply System component is packaged with care to prevent damage during transit. The fuel tank is securely wrapped in foam and placed in a custom-fit crate, while smaller parts are sealed in anti-static bags and organized in partitioned boxes. The packaging is designed to meet international shipping standards, ensuring that your order arrives in perfect condition.
We offer flexible shipping options, including express delivery for urgent requirements and economical freight for larger orders. All shipments are fully insured and traceable via our online tracking system. Our logistics team works with global partners to ensure timely delivery, minimizing downtime for your fleet. Order your Shacman H3000 Fuel Supply System with confidence, knowing that it will be handled with the utmost care.
Our Shacman H3000 Fuel Supply System components are manufactured in facilities that hold IATF 16949 certification, ensuring the highest level of quality management. Each batch is subjected to rigorous inspection and testing, including dimensional checks, material verification, and pressure testing. We also comply with ISO 14001 environmental management standards, minimizing our ecological footprint.
All components meet or exceed the requirements of relevant international standards, such as SAE J2587 for fuel tank integrity and ISO 11933 for vibration resistance. The aluminum alloy used is certified to ASTM B209, and the fasteners comply with ASTM F568M. By choosing our products, you are assured of parts that meet the strictest quality and safety criteria.
Many fleet operators have realized significant benefits after switching to our Shacman H3000 Fuel Supply System. A European transport company reported a 15% reduction in fuel-related breakdowns after installing our system, citing the robust tank brackets and reliable sensor as key factors. Another customer, a mining operator in Africa, noted that the corrosion-resistant aluminum tank withstood the harsh, dusty environment much better than steel alternatives, extending the service interval between replacements.
An Australian long-haul fleet manager praised the ease of installation and the comprehensive nature of the kit, which included all required hardware. They also appreciated the accurate fuel level readings provided by the Fuel Sensor/665/16, which helped optimize refueling schedules and reduce unexpected stops. These testimonials underscore the value of investing in genuine Shacman H3000 Fuel Supply System components.
Q: Is the aluminum fuel tank compatible with biodiesel blends?
A: Yes, the aluminum alloy used is fully compatible with B20 and B100 biodiesel blends. The sealing materials and coatings are also resistant to these fuels.
Q: Can I replace only the fuel sensor without removing the tank?
A: In most cases, the Fuel Sensor can be accessed through a dedicated mounting hole without removing the tank. However, ensure that the fuel level is low to avoid spillage.
Q: What is the torque specification for the Toothed Bolt With Hexagon Flange Face?
A: For M14 bolts, torque to 140–160 N·m. Always consult your vehicle’s service manual for the exact value.
Q: Does the system include a fuel return line?
A: The standard kit includes supply and return line connections. However, the actual lines are not included and should be sourced separately if needed.
The Shacman H3000 Fuel Supply System is the definitive choice for truck operators who demand reliability, efficiency, and durability. Its comprehensive design, high-quality materials, and precision manufacturing ensure that your engine receives clean fuel at the correct pressure, every time. The system’s modularity simplifies maintenance and reduces downtime, while its robust construction stands up to the toughest conditions.
By choosing our fuel supply system, you are investing in the long-term health of your vehicle. Reduced maintenance costs, improved fuel economy, and enhanced driver confidence are just a few of the benefits you will experience. Join the ranks of satisfied professionals who trust the Shacman H3000 Fuel Supply System to keep their fleets moving. Order yours today and experience the difference.
Genuine Shacman H3000 Fuel Supply System — engineered for durability, precision, and performance. Trust the original.