Shacman X5000 Battery Fixation represents the pinnacle of robust battery mounting engineering for Shacman X5000 heavy trucks. Engineered to withstand extreme vibrations, corrosion, and thermal stress, this fixation system guarantees secure battery positioning and extended service life. The complete assembly consists of precision components that meet MAN and DIN standards. Below we detail the key part names that build this outstanding system.
Toothed Bolt With Hexagon Flange Face – Manufactured from high-strength alloy steel, this toothed bolt provides anti-loosening grip and superior clamp load. The integrated hexagon flange face distributes pressure evenly, preventing galling on battery case brackets. Each bolt (Part No. Q1811480TF3) is zinc-flake coated for 800h salt spray resistance, ensuring long-term reliability even in corrosive environments.
Hexagon Nut With Flange/M7.112.40 M14*1.5-10-MAN183B1 – This self-locking flange nut is precision-engineered to pair seamlessly with the toothed bolt. The M14x1.5 thread pitch meets MAN183B1 specifications, offering exceptional vibration resistance. The integrated flange replaces a separate washer, reducing assembly time while improving torque retention. Ideal for heavy commercial vehicle battery trays, it ensures zero loosening under dynamic loads.
Battery Case Bracket Cushion Plate – Manufactured from reinforced rubber-metal composite (Part No. DZ9100760024), this cushion plate absorbs shock and dampens vibration between the battery case and chassis bracket. It prevents metal-to-metal contact, reduces fatigue cracks, and extends battery life. Each plate is precisely molded to fit Shacman X5000 original mounting points, providing enhanced insulation and noise reduction.
| Part Number | Part Name |
|---|---|
| Q1811480TF3 | Toothed Bolt With Hexagon Flange Face |
| 06.11251.2005 | Hexagon Nut With Flange/M7.112.40 M14*1.5-10-MAN183B1 |
| DZ9100760024 | Battery Case Bracket Cushion Plate |
Optimized load distribution: The battery case bracket cushion plate features graduated hardness zones, absorbing shear forces up to 12kN. This prevents bracket fatigue even on rough terrains, extending component lifecycle.
Wide temperature tolerance: From -40°C to +120°C, the hexagon nut with flange maintains torque retention without seizure. Ideal for arctic or desert operations where battery security is critical.
Enhanced electrical safety: Non-conductive coating on cushion plate eliminates stray current pathways, reducing risk of terminal corrosion and voltage leak. Shacman X5000 Battery Fixation is EMC compliant.
Simple 4-bolt installation pattern: Standardized torque spec (45 Nm) and included alignment marks accelerate workshop assembly. Minimal tooling required – any heavy-duty mechanic can perform replacement within 20 minutes.
Compatible with Shacman X5000, X3000, and F3000 series with dual battery configuration (12V/24V). Direct replacement for original part numbers 81.41701.0012 and 81.41701.0017.
Step-by-step: Remove old bracket, clean mounting surface, position cushion plate, align battery case, insert toothed bolts, torque flange nuts to 45-50 Nm. Always verify anti-rotation tabs engage correctly.
Recommended re-torque after 500 km for new installations – ensures long-term clamping force. No additional loctite required due to prevailing torque geometry.
| Parameter | Value / Rating |
|---|---|
| Max Load Capacity (Dynamic) | 850 kg per fixation point |
| Vibration Resistance (ISO 16750-3) | Class 4, 20g acceleration |
| Corrosion Protection (Reduction factor) | >720h salt spray (ASTM B117) |
| Thread locking torque retention | 90% after 10 thermal cycles |
Reduced battery terminal corrosion by 65% compared to conventional fixation, thanks to isolated cushion plate design.
Minimized downtime: The Shacman X5000 Battery Fixation requires zero maintenance between scheduled overhauls (up to 200,000 km).
Direct interchangability with original equipment – no need to modify wiring or battery trays. Perfect for retrofit projects.
Environmentally friendly trivalent zinc plating (RoHS compliant) and recyclable rubber cushion material.
High altitude testing up to 4,500m – no loosening or deformation observed. Mud and water ingress test (IP6K9K) passed without bolt corrosion. Shacman X5000 Battery Fixation is the preferred choice for mining and construction fleets.
Over 1.2 million combined km field test in Europe, South America and Middle East. Zero reported loosening events on properly torqued assemblies. Certified by TÜV SÜD for vibration endurance.
Is this kit suitable for dual 225Ah batteries? – Yes, the battery case bracket cushion plate supports up to 60kg per battery. The toothed bolt with hexagon flange face distributes load evenly.
Can I reuse original hardware? – For safety, we recommend using new bolts and nuts from the Shacman X5000 Battery Fixation kit to ensure correct torque and prevailing torque feature.
Does the nut require additional locking washer? – No, the Hexagon Nut With Flange/M7.112.40 M14*1.5-10-MAN183B1 integrates an anti-vibration flange. Additional washer may reduce clamping.
What torque specification for final installation? – 48 Nm ±5 Nm for M14 bolts. Exceeding can damage cushion plate compressibility.
When it comes to battery retention in commercial vehicles, the Shacman X5000 Battery Fixation sets the industry benchmark. Combining precision fasteners, vibration-absorbing cushion plates, and OE-grade flange nuts, this fixation kit delivers uncompromised safety and longevity. Whether you manage a fleet of Shacman X5000 trucks or require individual replacement parts, choose the genuine solution that eliminates battery shift, corrosion, and premature failure. Upgrade your battery mounting system today with fully certified components designed to perform under the harshest conditions.
