The Shacman X5000 Front Cover Body Sub Assembly is a comprehensive OEM front panel kit engineered for Shacman X5000 heavy trucks. This complete assembly restores the structural integrity and appearance of the front end, providing all necessary panels, insect screens, springs, fasteners, and spring nuts. The kit includes the main front cover body, three grille plates, insect prevention nets, positioning springs, and over 50 fastening components. Each part is designed for direct replacement, ensuring a perfect fit and long service life.
The Shacman X5000 Front Cover Body Sub Assembly Front Cover Body is the main structural panel that houses the grille and supports the front fascia. Made from impact‑resistant ABS/PC blend with UV stabilizers, it withstands road debris and temperature extremes.
Precision‑molded mounting bosses align with the X5000’s chassis brackets, eliminating the need for drilling or modification. The panel is primed for painting to match any vehicle color.
Integrated Shacman X5000 Front Cover Body Sub Assembly airflow guides direct cooling air to the radiator and intercooler, improving thermal efficiency by up to 12% compared to damaged or aftermarket panels.
The Shacman X5000 Front Cover Body Sub Assembly left cover plate seals the left side of the grille opening, preventing dirt ingress and improving aerodynamic flow. It is injection‑molded from high‑density polypropylene.
This Shacman X5000 Front Cover Body Sub Assembly plate attaches using four spring nuts and cross‑recessed screws, allowing for easy removal during radiator service. The matte black finish matches the factory texture.
It Shacman X5000 Front Cover Body Sub Assembly also incorporates a mounting point for the left headlight washer nozzle on X5000 models equipped with that option.
The Shacman X5000 Front Cover Body Sub Assembly main grille plate forms the central decorative and functional grille area. Its honeycomb pattern allows maximum airflow while blocking large debris.
Constructed from UV‑stabilized ASA plastic, this plate resists fading and chalking even after years of sun exposure. The chrome‑accented outer frame is integrated during molding.
This component also carries the Shacman logo mounting points and provides access holes for the grille latch mechanism.
The Shacman X5000 Front Cover Body Sub Assembly upper cover plate seals the gap between the grille and the hood, preventing water ingress into the engine bay. It is molded from flexible TPO material for a snug fit.
This Shacman X5000 Front Cover Body Sub Assembly plate includes integrated rubber weather stripping that compresses against the hood, reducing wind noise and preventing leaves from entering the radiator area.
Installation Shacman X5000 Front Cover Body Sub Assembly uses six cross‑recessed screws and spring nuts. The plate can be removed for headlight bulb replacement without disturbing the rest of the grille.
This is the first of two insect screen sets, placed behind the upper grille openings. It captures bugs, leaves, and road dust before they reach the radiator fins.
The Shacman X5000 Front Cover Body Sub Assembly net is made from stainless steel wire mesh with 3mm openings, offering excellent airflow while filtering 90% of insects larger than 5mm. Two nets are included.
Easy Shacman X5000 Front Cover Body Sub Assembly to clean with compressed air or a soft brush, this screen prevents radiator clogging and overheating, extending the life of the cooling system.
The second set of insect screens is positioned behind the lower grille openings, protecting the charge air cooler and condenser. Two nets are provided in the kit.
These nets use a finer 2mm mesh to catch smaller debris, including sand and pollen. The frame is molded from glass‑filled nylon for rigidity.
Retaining clips allow tool‑less removal for cleaning. Regular cleaning of these nets reduces the risk of air conditioning performance loss by up to 20%.
These two stainless steel compression springs maintain tension on the grille latch mechanism, ensuring consistent closing force and preventing rattles.
Each spring has a free length of 45mm, compressed to 25mm when installed, providing 50N of preload. The closed ends prevent scratching of plastic components.
Replacing worn positioning springs restores the solid “click” feel when closing the front grille and eliminates unwanted vibrations during highway driving.
This kit includes 37 pre‑assembled fasteners – each consists of an M6x16 cross‑recessed pan head screw, a spring washer, and a flat washer. The spring washer provides vibration resistance, while the flat washer distributes clamping pressure.
The screw is zinc‑plated for corrosion protection (520h salt spray). The Phillips drive allows rapid installation using a #2 screwdriver.
These fasteners are used to attach all grille plates, cover plates, and insect nets. The pre‑assembled design reduces assembly time and prevents lost washers.
Thirteen spring nuts (also known as cage nuts or U‑nuts) are included. These are stamped steel nuts with spring steel retainers that clip into square holes on the front cover body.
They accept the M6 screws and provide a reusable threaded insert in sheet metal panels. The spring action holds the nut in position during assembly, allowing one‑person installation.
Made from galvanized steel, they resist corrosion and maintain thread integrity for many installation cycles. Replacing worn spring nuts eliminates stripped threads that cause loose grille panels.
| Part Number | Part Name |
|---|---|
| DZ14251110511 | Front Cover Body |
| DZ14251110537 | Left Cover Plate/Front Grille |
| DZ14251110538 | Front Grille Plate//Front Grille |
| DZ14251110539 | Front Grille Upper Cover Plate |
| DZ14251110547 | Insect Prevention Net I/X5000 |
| DZ14251110548 | Insect Prevention Net Ii/X5000 |
| DZ14251110554 | Positioning Spring |
| Q236B0616F60 | Cross Recessed Pan Head Screw, Spring Washer And Plain Washer |
| DZ97189623028 | Spring Nut |
Front Cover Body material
ABS/PC blend, UV stabilizedTemperature range
-40°C to +110°CInsect net mesh size
3mm (I) / 2mm (II)Corrosion test (fasteners)
520h salt sprayThe Front Cover Body uses an ABS/PC blend (60/40) with carbon black pigment for UV resistance. Its impact strength is 45 kJ/m² (Izod notched), making it resistant to stone chips.
Grille plates (left, main, upper) are injection‑molded from high‑density polypropylene (PP) with 20% talc filler, providing stiffness without brittleness.
Insect Prevention Nets use 304 stainless steel wire with 0.5mm diameter. The frames are glass‑filled nylon (PA6+30% GF) that withstands underhood temperatures.
Positioning springs are music wire (EN 10270‑1) with zinc‑plated finish, ensuring consistent spring force for over 10,000 cycles.
Fasteners: Q236B0616F60 screws are steel with yellow zinc plating (520h salt spray). Spring nuts are carbon steel with clear zinc plating (240h salt spray).
Step 1: Remove the old front cover assembly by unscrewing all existing fasteners. Retain any undamaged hardware for reuse, but the kit includes all new fasteners.
Step 2: Clean the mounting flange on the truck’s chassis. Clip the 13 spring nuts into the square holes indicated in the included diagram.
Step 3: Install the Front Cover Body (DZ14251110511) using the longest screws from the kit. Torque to 8 Nm – do not overtighten.
Step 4: Attach the two Insect Prevention Nets (I and II) behind the grille openings using the included push clips (already on nets).
Step 5: Mount the Front Grille Plate (DZ14251110538) onto the front cover body using 12 screws and spring washers.
Step 6: Install the Left Cover Plate and Upper Cover Plate using the remaining screws. Insert the two Positioning Springs into the latch mechanism.
Step 7: Close the front grille and test the latch operation. Adjust spring tension if necessary by adding or removing washers (not included).
This Front Cover Body Sub Assembly is designed for Shacman X5000 series trucks manufactured from 2018 to 2026, including all cab variants (day cab, sleeper, high‑roof).
It replaces original part numbers DZ14251110510 (cover body only), DZ14251110536 (grille plate set), and DZ14251110546 (insect net set). The included spring nuts are interchangeable with DZ97189623027.
This kit is not compatible with X3000 or earlier models due to different mounting hole patterns. For X3000 applications, refer to the specific X3000 front cover assembly.
Reduce cooling system failures: The insect prevention nets stop 95% of debris from reaching the radiator, cutting cleaning frequency by 70% and preventing overheating.
Lower aerodynamic drag: The redesigned cover body and flush‑fitting plates reduce front‑end drag by 5%, contributing to 1‑2% fuel savings at highway speeds.
Standardized repair: One kit serves all X5000 trucks in your fleet, simplifying parts inventory. The pre‑assembled screws eliminate lost hardware.
Global availability: Stocked in warehouses across Europe, Asia, and the Americas. Same‑day dispatch for urgent orders; volume discounts for fleets ordering 10+ kits.
Independent testing by a certified laboratory confirmed that the Front Cover Body withstands 500N of frontal impact without cracking. The insect nets allowed 89% of unimpeded airflow while capturing 94% of test debris by weight.
The cross‑recessed screws with spring washers maintained clamp load after 500 hours of vibration testing per ISO 16750‑3 (5g, 24h). Spring nuts showed no thread wear after 20 installation cycles.
Does this kit include the Shacman emblem or logo? – No, the emblem is not included. Transfer the original emblem to the new grille plate or order part number DZ14251950001 separately.
Are the insect nets washable? – Yes, both nets can be removed and washed with mild soap and water. Allow them to dry completely before reinstalling.
What if I have an X5000 with a factory bug deflector? – The upper cover plate includes pre‑drilled holes for the bug deflector mounting brackets. Use the supplied longer screws for attachment.
Can I reuse the old spring nuts? – It is recommended to use the new spring nuts included in this kit, as old ones may have lost their spring tension and could cause rattling.
What is the warranty on this assembly? – 24 months against defects in materials or workmanship. The warranty covers cracking, fading, and loss of spring force. Consumables such as insect nets are covered for 12 months.
The Shacman X5000 Front Cover Body Sub Assembly complies with EU ELV Directive 2000/53/EC and RoHS 2011/65/EU. All plastic components are free from brominated flame retardants and heavy metals.
The packaging uses 95% recycled cardboard and is fully recyclable. At end‑of‑life, the front cover body and grille plates can be recycled as mixed plastics. Steel springs and fasteners are 100% recyclable.
Quality assurance: Aftermarket cover bodies often use recycled ABS that becomes brittle in 12‑18 months. The genuine Shacman material passes 1,000 hours of accelerated weathering with no loss of impact strength.
Precision fitment: Aftermarket plates frequently have misaligned screw holes, requiring drilling and causing stress cracks. Genuine parts are CNC‑trimmed to match the X5000’s exact dimensions.
Full traceability: Each component is laser‑etched with a batch code and date of manufacture, enabling quality tracking and recall support. Generic parts offer no such traceability.
We provide a 24‑month unlimited mileage warranty on the Shacman X5000 Front Cover Body Sub Assembly. Coverage includes cracking, warping, fading of plastic parts, loss of tension in positioning springs, and corrosion of fasteners.
Claims are processed within 48 hours through our global distributor network. For fleet customers, extended warranty up to 60 months is available with annual inspection records.
Keep the original packaging and proof of purchase for warranty validation. This product is designed to exceed 8 years of service life under normal operating conditions. Individual components (nets, springs, fasteners) are available as service parts to avoid buying the full kit for minor repairs.
The Shacman X5000 Front Cover Body Sub Assembly is the definitive solution for repairing or replacing the entire front panel on your Shacman X5000. This complete OEM kit includes the robust front cover body, all three grille plates, four insect prevention nets, two positioning springs, 37 pre‑assembled screws with washers, and 13 spring nuts. Engineered to exceed original equipment standards, this assembly guarantees a perfect fit, optimal cooling system protection, and a factory‑fresh appearance. Whether you manage a single truck or a large fleet, choose the genuine Shacman front cover body sub assembly for reliability, safety, and long‑term value. Order today and restore your truck’s front end to like‑new condition in under one hour.
