Shacman X5000 Expansion Tank Bracket Assembly
Shacman X5000 Expansion Tank Bracket Assembly
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Shacman X5000 Left Connecting Plate Assembly
Shacman X5000 Left Connecting Plate Assembly
2026-05-27

Shacman X5000 Cooling System: Complete Thermal Management for Heavy Duty Engines

Shacman X5000 Cooling System | Complete Heavy Duty Thermal Management

The Shacman X5000 Cooling System is a comprehensive OEM thermal management solution for Shacman X5000 trucks. It includes radiator, intercooler, hoses, brackets, clamps, seals, and all mounting hardware. Every component is engineered to maintain optimal engine temperature under extreme loads. Below you will find detailed descriptions for every unique part that forms the Shacman X5000 Cooling System.

Hexagon Nut With Flange/M7.112.40 M14*1.5-10-MAN183B1 – Serrated flange nut, fine thread M14x1.5, class 10. Meets MAN183B1 prevailing torque. Used on radiator and intercooler mounts.
Swing Bracket Assembly – Cast aluminum bracket allowing radiator pendulum movement. Absorbs chassis twist, prevents coolant leak stress fractures.
T-Clamp – Heavy duty T-bolt clamp for silicone hose connections. Stainless steel band, 360° sealing. Used on intercooler ducts.
Sponge Sealing Strip/680*35*17 – Closed-cell EPDM foam seal, prevents air bypass around radiator core. Compressible, self-adhesive backing.
Inner Fluorine Outer Silicone Hose – Fluorine-lined silicone hose, resistant to high temp coolant and oil. Inner layer prevents permeation, outer silicone resists heat.
Buffer Block – Rubber vibration damper, placed between radiator and frame. Reduces shock transmission, extends core life.
Water Pipe Clip/φ60 – Spring steel clip for 60mm hose retention. Zinc plated, self-retaining design for secure hose routing.
Intercooler Assembly – Aluminum bar-plate intercooler, 1200x650x65mm. Cools compressed air from turbo, reduces intake temperature by 80°C.
Radiator Outlet Hose – Molded EPDM rubber hose, connects radiator bottom to water pump. Reinforced with polyester cord, burst pressure 8 bar.
Ring Spring – Helical compression spring for tensioning mounts. Maintains constant preload on radiator brackets under thermal expansion.
Right Mounting Bracket For Insect Net – Powder-coated steel bracket secures insect screen right side. Prevents debris clogging radiator fins.
Left Connecting Plate Assembly – Welded steel plate linking radiator to chassis left rail. Includes rubber isolator mounting holes.
Right Connecting Plate Assembly – Symmetric to left plate, right side connection. Allows quick radiator removal during service.
Radiator Right Cast Aluminum Bracket – Lightweight aluminum bracket, right side. High strength-to-weight ratio, corrosion resistant.
Left Cast Aluminum Bracket For Radiator – Cast aluminum left bracket. Precision machined mating surfaces, self-locating pins.
Left Mounting Bracket For Insect Net – Left side counterpart for insect screen mounting. Quick release tab for easy cleaning.
Insect Screen Assembly – Removable mesh screen, 2mm aperture. Protects radiator and intercooler from large debris and insects.
Radiator Support Bracket Assembly – Lower support bracket for radiator. Absorbs vertical loads, includes rubber cushion.
Radiator Assembly – Aluminum core, 2-row 52mm tubes. High density fin pitch, cooling capacity 280 kW. Includes filler neck.
Lining Style American Style Clamp 89 – Heavy duty worm gear clamp, 89mm diameter. Stainless steel liner protects hose from wear.
Intercooler Intake Pipe – Aluminum intake pipe, 90mm OD. Connects turbo compressor outlet to intercooler inlet. Silicone couplers included.
Intermediate Cooling Outlet Steel Pipe – Steel pipe from intercooler outlet to intake manifold. Powder coated black, corrosion resistant.
Water Outlet Pipe – Cast aluminum water outlet, mounted on engine. Connects thermostat housing to radiator top hose.
Reducing Silicone Hose – Tapered silicone hose, reduces from 76mm to 64mm. Used for turbo to intercooler connections. Two variants supplied.
Radiator Water Inlet Rubber Hose – Upper radiator hose, molded EPDM. Engineered to clear fan shroud and belt drives.
Bracket – General purpose L-bracket, galvanized steel. Used for supporting coolant pipes and wiring harnesses.
Intercooler exhaust steel pipe support – Bracket supporting intercooler outlet pipe. Prevents vibration fatigue on pipe welds.
Intercooler Air Intake Steel Pipe Bracket – Similar support for intake pipe. Rubber lined clamp to reduce noise transmission.
Intermediate Cooling Steel Pipe Fixing Clamp (Φ 100) – Clamp for 100mm diameter pipe. Double bolt design, rubber lined. Two per kit.
Hexagon Flange Bolt – Class 10.9 flange bolt, M8 and M10 variants. Zinc flake coated, used throughout cooling system assembly.
Hexagon Flange Facing Toothed Bolt – Serrated flange bolt, prevents loosening under vibration. Used on fan shroud and bracket joints.
Toothed Bolt With Hexagon Flange Face – Similar serrated design, different length. For high vibration areas near intercooler.
2 Type A11 Metal Hexagonal Lock Nut – All-metal prevailing torque lock nut, class 10. Resists loosening from thermal cycling.
A11 Metal Hexagonal Flange Locking Nut-Galvanized – Flange lock nut with galvanized finish. Used on radiator support bolts.
Self-Locking Nut – Nylon insert lock nut, M6 size. For low torque applications like sensor mounting.
Rubber Sleeve – Protective sleeve for pipes passing through brackets. Prevents metal-to-metal chafing.
Pipe Clamp – Adjustable plastic P-clamp with rubber lining. Used for securing coolant hoses to frame.
Plastic Wind Shield – Air deflector, directs airflow through radiator. Reduces air recirculation, improves cooling efficiency.
Water Intake Bracket – Supports water intake pipe from water pump. Cast aluminum, includes O-ring groove.
Shacman X5000 Cooling System complete assembly
Shacman X5000 Cooling System – Genuine Shacman Thermal Management Kit

Product Parameters of Shacman X5000 Cooling System

Part NumberPart Name
06.11251.2005Hexagon Nut With Flange/M7.112.40 M14*1.5-10-MAN183B1
81.06245.0043Swing Bracket Assembly
DZ9003532093T-Clamp
DZ9003532103T-Clamp
DZ9114531012Sponge Sealing Strip/680*35*17
DZ93259535303Inner Fluorine Outer Silicone Hose
DZ93259537002Buffer Block
DZ93259538605Water Pipe Clip/φ60
DZ95259531502Intercooler Assembly
DZ95259535508Radiator Outlet Hose
DZ95259537001Ring Spring
DZ95259537013Right Mounting Bracket For Insect Net
DZ95259538809Left Connecting Plate Assembly
DZ95259538810Right Connecting Plate Assembly
DZ97259538802Radiator Right Cast Aluminum Bracket
DZ97259538801Left Cast Aluminum Bracket For Radiator
DZ95259538926Left Mounting Bracket For Insect Net
DZ95259538940Insect Screen Assembly
DZ96259535063Inner Fluorine Outer Silicone Hose
DZ97259531800Radiator Support Bracket Assembly
DZ97259532041Radiator Assembly
DZ97259533006Lining Style American Style Clamp 89
DZ97259534002Intercooler Intake Pipe
DZ97259534049Intermediate Cooling Outlet Steel Pipe
DZ97259534051Water Outlet Pipe
DZ97259535000Reducing Silicone Hose
DZ97259535001Reducing Silicone Hose
DZ97259535002Radiator Water Inlet Rubber Hose
DZ97259538076Bracket
DZ97259538142Intercooler exhaust steel pipe support
DZ97259538143Intercooler Air Intake Steel Pipe Bracket
DZ9H259538007Intermediate Cooling Steel Pipe Fixing Clamp (Φ 100)
Q1840816T1F31Hexagon Flange Bolt
Q1841030T1F31Hexagon Flange Bolt
Q1841050T1F3Hexagon Flange Bolt
Q1811430TF3Hexagon Flange Facing Toothed Bolt
Q1811440TF3Toothed Bolt With Hexagon Flange Face
Q33208T2F32 Type A11 Metal Hexagonal Lock Nut
Q33010A11 Metal Hexagonal Flange Locking Nut-Galvanized
190003888620Self-Locking Nut
DZ93259535611Rubber Sleeve
DZ93259538606Pipe Clamp
DZ97259536095Plastic Wind Shield
DZ97259538141Water Intake Bracket

Why Choose Our Shacman X5000 Cooling System?

OEM integrated design – Every bracket, hose, and clamp is matched for perfect fit. No cutting or modifying. Saves days of troubleshooting.
Maximum heat rejection – Radiator + intercooler combo dissipates 280 kW. Keeps engine below 95°C even at full load in 50°C ambient.
Vibration-proof hardware – Serrated bolts, lock nuts, and rubber buffers eliminate loosening. Tested to 2 million vibration cycles.
Complete kit availability – All 45+ components supplied as a single order. No missing parts, no chasing fasteners. 24-month warranty.

Cooling System Architecture & Performance

The Shacman X5000 Cooling System uses a crossflow radiator with dual 600W electric fans (optional viscous clutch). Core size 1020x850x52mm.

Intercooler is air-to-air, located in front of radiator. Reduces intake air from 180°C to 100°C, increasing air density by 15% for better combustion.

All silicone hoses are reinforced with 4 layers of aramid fiber, burst pressure >12 bar. Fluorine inner layer resists diesel and oil contamination.

Cast aluminum brackets reduce weight by 40% compared to steel, while maintaining stiffness. Precision cast mounting bosses eliminate shimming.

Insect screen (2mm mesh) stops leaves, bugs, and debris. Quick release design allows cleaning without tools.

Installation & Torque Specifications

Mount radiator support brackets (DZ97259531800) to chassis crossmember. Torque M10 bolts to 45 Nm. Use lock nuts Q33010.

Install radiator assembly (DZ97259532041) onto supports. Secure with left/right cast aluminum brackets. Torque to 35 Nm.

Attach Shacman X5000 Cooling System intercooler (DZ95259531502) in front of radiator. Use swing brackets (81.06245.0043) to allow thermal expansion movement.

Connect Shacman X5000 Cooling System all silicone hoses using T-clamps. Torque T-bolt nuts to 8 Nm. Do not overtighten – hose damage may occur.

Install Shacman X5000 Cooling System insect screen assembly and mounting brackets. Final check: all hoses clear of fan blades and belts.

Durability Testing & Validation

Thermal Shacman X5000 Cooling System shock test: 1000 cycles from -40°C to +110°C. No leaks, no hose cracking. Radiator core retained 98% heat transfer efficiency.

Pressure Shacman X5000 Cooling System cycle test: 500,000 cycles 0-1.5 bar at 95°C coolant. All hoses and clamps maintained seal. No bracket fatigue.

Salt spray: 1000h ASTM B117. Aluminum brackets and intercooler showed no pitting. Steel components zinc flake coated intact.

Field test: 300 X5000 trucks in Australian mines, 18 months. Zero cooling system failures. Radiator fins remained clean due to insect screen.

Maintenance Best Practices

Clean Shacman X5000 Cooling System insect screen weekly in dusty environments. Use compressed air from inside out to avoid pushing debris into core.

Inspect Shacman X5000 Cooling System silicone hoses every 100,000 km for cracks or swelling. Replace any hose with bulges – internal delamination possible.

Check Shacman X5000 Cooling System T-clamp torque at every oil change. Re-torque to 8 Nm. Replace clamps if threads show corrosion.

Flush Shacman X5000 Cooling System cooling system every 2 years or 300,000 km. Use only Shacman approved coolant (ethylene glycol with OAT inhibitors).

Inspect Shacman X5000 Cooling System rubber buffer blocks (DZ93259537002) for compression set. Replace if thickness reduced by >20%.

Why Genuine Shacman Outperforms Aftermarket Kits

Generic Shacman X5000 Cooling System radiators often use thinner tubes (42mm vs 52mm), reducing cooling capacity by 30%. Overheating leads to engine derate.

Aftermarket Shacman X5000 Cooling System intercoolers may have poor internal fin density, causing high pressure drop and power loss. Genuine has optimized fin pitch.

Non-OEM hoses lack fluorine liner, leading to coolant permeation and constant topping up. Genuine hoses have near-zero permeation.

Counterfeit brackets are often mild steel without coating, rusting within 1 year. Cast aluminum brackets last lifetime of vehicle.

Choose genuine Shacman X5000 Cooling System for guaranteed fit, performance, and engine warranty compliance.

Compatibility & Cross-Reference

Designed specifically for Shacman X5000 with WP12, WP13, ISM11 engines. Also fits X3000 and X6000 with identical cooling module.

Replaces all original part numbers listed in the table above. No modification required for Euro V, Euro VI, or China VI emissions.

Compatible with automatic and manual transmissions. The cooling system includes additional ports for transmission oil cooler (optional).

Logistics & Ordering Information

Complete cooling system kit is palletized (size 1400x1200x800mm, weight 85 kg). Shipped in wooden crate with foam protection.

Stock locations: Houston, Dubai, Hamburg, Shanghai. Lead time 3-7 business days. Express air freight available.

Each component individually bagged and labeled with part number. Hardware kit includes all bolts, nuts, clamps, and washers.

Volume discounts for fleet orders (5+ kits). 24-month unlimited mileage warranty. Returns accepted within 30 days.

Frequently Asked Questions

How often should the insect screen be cleaned?

Inspect weekly. Clean immediately if more than 30% covered. Clogged screen reduces airflow by up to 50%, causing overheating.

Can I use standard coolant with this system?

Yes, but Shacman recommends OAT (organic acid) coolant for longer life. Do not mix OAT with conventional green coolant.

Are the silicone hoses compatible with bio-diesel?

Inner fluorine layer resists biodiesel (B20). For B100, contact support for upgraded FKM hoses.

Can I delete the insect screen for more airflow?

Not recommended. Debris impact will damage radiator fins. Use high flow screen (optional 5mm mesh) instead.

What is the torque for the swing bracket bolts?

M14 flange nuts (06.11251.2005) to 180 Nm. The bracket must pivot freely after tightening – use anti-seize.

Environmental Compliance

All aluminum components (radiator, intercooler, brackets) are 100% recyclable. No hazardous coolants pre-filled.

Hoses and rubber parts REACH compliant, free from PAHs and phthalates. Packaging uses recycled cardboard.

Manufacturing certified to ISO 14001. Zero liquid discharge from cleaning and coating processes.

Shacman X5000 Cooling System – A complete, ready-to-install thermal management kit. From radiator and intercooler to every bracket, hose, and fastener. Trust genuine Shacman for maximum uptime, optimal engine protection, and hassle-free installation. Use the buttons above to download the catalog, request a quote, or contact our support team.

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