Floor Wiring Harness Joint Bracket
Кронштейн стыковочного жгута проводов пола
Soporte de unión del arnés de cableado del piso
The genuine Shacman X5000 Floor Wiring Harness Joint Bracket with OEM number DZ97189777013 is a precision‑stamped steel support designed to securely anchor and organize the main floor wiring harness junction points within the Shacman X5000 heavy‑duty truck cabin. This robust bracket ensures that critical electrical connectors and harness splices remain fixed and protected from vibration, moisture, and mechanical stress, thereby preventing intermittent electrical faults and ensuring long‑term reliability of the vehicle’s electrical system.
Manufactured to exact Shacman specifications, DZ97189777013 features high‑strength zinc‑nickel plated steel that offers exceptional corrosion resistance and structural integrity. Every mounting hole and slot matches the original floor pan layout, guaranteeing a direct, bolt‑on installation without modifications. The bracket’s design incorporates reinforced ribs and a precise contour that conforms to the floor shape, providing a stable platform for multiple harness connectors and junction boxes.
This bracket is essential for restoring factory‑level harness routing after interior work, floor repairs, or when replacing damaged support components. A missing or degraded joint bracket can allow harnesses to sag, chafe against sharp edges, or become disconnected, leading to costly electrical diagnostics and downtime. Installing OEM DZ97189777013 restores proper harness positioning, protecting the wiring from premature wear and ensuring that all connections remain secure.
Each bracket is 100% inspected for dimensional accuracy, plating quality, and thread integrity. Choose genuine Shacman quality for durable, reliable wiring harness support on your X5000.
| Parameter | Specification |
|---|---|
| OEM Part Number | DZ97189777013 |
| Product Name | Floor Wiring Harness Joint Bracket |
| Brand | Shacman (Genuine OEM) |
| Application | Shacman X5000 – Floor wiring harness junction support |
| Material | High‑strength steel (S355MC), zinc‑nickel plated |
| Mounting Hole Pattern | Four M8 threaded holes, 100 mm × 80 mm spacing |
| Overall Dimensions (L×W×H) | 180 mm × 120 mm × 35 mm |
| Load Capacity | ≤ 15 kg (distributed harness weight) |
| Corrosion Protection | Zinc‑nickel plating, 480h salt spray (ASTM B117) |
| Hardware Included | M8 bolts, washers, and lock nuts (4 sets) |
| Temperature Range | -40°C to +105°C (cabin environment) |
| Weight (approx.) | 0.75 kg |
| Standards | ISO 9001, IATF 16949, Shacman Q/SC 802 |
The Shacman floor wiring harness joint bracket DZ97189777013 is engineered with a focus on structural rigidity and precise fitment. The bracket is stamped from high‑strength steel with a thickness of 2.0 mm, then formed into a contoured shape that matches the floor pan’s curvature. Reinforcing ribs and gussets are strategically placed to prevent flexing and deformation under the weight of multiple harness connectors and junction boxes. The zinc‑nickel plating provides excellent corrosion resistance, ensuring the bracket remains serviceable even in high‑humidity cabin environments. The mounting holes are precision‑machined to accept M8 bolts, and the slots allow for minor adjustment during installation to accommodate production tolerances.
Each bracket is 100% inspected using coordinate measuring machines (CMM) to verify hole positions, overall dimensions, and flatness. Random samples are subjected to static load testing (2x rated capacity) and vibration testing (20G, 10‑2000 Hz) to confirm structural integrity. Salt spray testing (480 hours) validates the corrosion protection. These rigorous quality controls guarantee that the DZ97189777013 bracket provides reliable support for the floor harness, preventing sagging and chafing that could lead to electrical shorts or open circuits.
This bracket is specifically designed to support the main floor harness junction points where multiple branch harnesses converge. Its flat, wide surface provides a stable platform for securing connectors with zip ties or clamps, keeping them off the floor and away from moisture. The bracket’s raised edges prevent the harness from sliding off, and the slotted holes allow for flexible mounting of various junction box sizes.
The floor wiring harness carries essential power and signal circuits for the cab, including lighting, HVAC, instrumentation, and body controls. A loose or unsupported harness can rub against sharp metal edges, causing insulation wear and eventual short circuits or intermittent failures. The joint bracket DZ97189777013 secures the harness at its most vulnerable junction points, preventing movement that could lead to chafing or connector strain. By holding the harness firmly in place, it also reduces the risk of connector disconnection due to vibration, a common cause of electrical gremlins in heavy‑duty trucks. This bracket is especially critical in vehicles used in off‑road or high‑vibration applications, where harness movement is more pronounced. Restoring a missing or damaged bracket with the OEM part ensures that the harness routing meets factory specifications, preserving the integrity of the electrical system.
Beyond protection, the bracket contributes to a neat, professional installation. A well‑organized harness is easier to inspect and service, reducing diagnostic time for technicians. The bracket’s durable construction and corrosion‑resistant finish also ensure that it remains functional for the life of the vehicle. Fleet operators who prioritize electrical reliability will appreciate the peace of mind that comes from using genuine Shacman brackets, which are designed to match the exact floor contours and mounting points of the X5000. The bracket’s low profile also allows it to be installed under the floor carpet or trim without creating bumps or interfering with occupant space.
A harness that is allowed to move freely can rub against floor reinforcements or seat brackets, wearing through the insulation and causing short circuits. The DZ97189777013 bracket holds the harness securely in its designated path, eliminating movement and ensuring that the wiring remains protected. This not only improves reliability but also reduces the risk of electrical fires.
Installing the Shacman floor wiring harness joint bracket DZ97189777013 is a simple process for trained technicians. Begin by disconnecting the vehicle’s battery and removing any floor trim or carpet that covers the mounting area. Clean the floor pan surface to ensure a flat mounting base. Position the bracket over the pre‑drilled factory holes (or use the slotted holes to align with existing mounting points). Secure the bracket using the provided M8 bolts, washers, and lock nuts, torquing to 20‑25 Nm. Then, route the floor wiring harness through the bracket’s clips or tie‑down points, ensuring that the harness is not pinched and that connectors are accessible. Reinstall the floor trim and reconnect the battery.
This bracket is compatible with all Shacman X5000 models from 2015 onward, including the X5000 M12, heavy‑haul, and construction variants. It directly replaces original part numbers DZ97189777012 and DZ97189777014. Applications include the main floor harness junction point, typically located under the driver or passenger seat area. Always verify the OEM marking DZ97189777013 on the bracket before installation. If the vehicle has been modified or the floor pan has been repaired, ensure that the bracket aligns with the existing holes; if necessary, drill new holes using the bracket as a template (but factory holes are preferred).
Keep a spare DZ97189777013 bracket in your parts inventory for quick replacement in case of damage. After installation, test all affected electrical functions (lights, windows, HVAC) to confirm that no harness pins have been dislodged. Periodically inspect the bracket for signs of loosening or corrosion.
Periodically inspect the bracket for signs of corrosion, loose bolts, or damage. If the harness appears to be sagging or rubbing, check the bracket’s integrity and the tightness of the clips. The bracket is designed to be maintenance‑free; however, if any damage is detected, replace the bracket to avoid potential harness chafing. Ensure that the harness is not overloaded beyond the bracket’s capacity.
Shacman X5000 trucks are used in a wide range of demanding applications, from construction and mining to long‑haul freight. The floor wiring harness joint bracket DZ97189777013 is designed to withstand the harsh conditions encountered in these environments. The zinc‑nickel plated steel resists corrosion from moisture, salt, and chemicals that may be tracked into the cabin. The robust construction can withstand high vibration levels (tested to 20G) without loosening or fatigue cracking. In mining and construction trucks, where mud and debris are common, the bracket’s smooth, non‑porous surface prevents dirt accumulation and is easy to clean. For highway fleets, the bracket provides a reliable support for the harness, reducing the risk of electrical failures that can cause costly roadside breakdowns.
The bracket’s design also allows for easy integration with additional aftermarket wiring, as the slotted holes can accommodate extra cable ties or clamps. By using the genuine Shacman bracket, fleet operators avoid the reliability issues associated with makeshift supports, such as zip ties or homemade brackets that can fail or damage the harness. The DZ97189777013 bracket is backed by Shacman’s quality assurance, providing peace of mind for operators who depend on their electrical systems. Its long service life and corrosion resistance contribute to lower total cost of ownership.
1. Exact fitment: Designed specifically for X5000 floor pan contours, with correct hole patterns. 2. Superior materials: High‑strength zinc‑nickel plated steel offers durability and corrosion resistance. 3. Secure harness retention: Provides a stable platform for junction boxes and connector clips. 4. Vibration resistant: Robust construction prevents loosening and protects harness from chafing. 5. Full traceability: Batch‑coded with material test report and load test certification.
Aftermarket brackets may use thinner steel, lack proper plating, or have inaccurate hole spacing, leading to poor fit and potential harness damage. The genuine Shacman bracket’s premium materials and exact engineering ensure reliable, long‑lasting support. Investing in DZ97189777013 protects your vehicle’s electrical harness, reduces downtime, and maintains a professional installation. For fleets, standardizing on genuine brackets ensures consistent quality and simplifies parts management across all trucks.
A single harness chafing failure can lead to hours of diagnostic time and costly repairs. By using the DZ97189777013 bracket, you prevent such issues. The bracket’s long life and corrosion resistance also reduce the need for replacement, saving labor and parts costs over the vehicle’s lifetime. A well‑supported harness also reduces the likelihood of intermittent electrical faults, improving vehicle uptime.
Shacman’s floor wiring harness joint bracket DZ97189777013 is produced in an IATF 16949 certified facility. The steel is stamped and formed on high‑capacity presses, then welded using robotic welding for consistent joint strength. The welded assembly is normalized to relieve residual stresses, then zinc‑nickel plated in a controlled electroplating line with thickness verification by X‑ray fluorescence. The mounting holes are machined to precise tolerances, and each bracket is assembled with the included hardware. Random samples are subjected to static load testing (2x rated capacity), vibration testing (20G, 10‑2000 Hz), and salt spray testing (480 hours). Only brackets that pass all criteria are laser‑marked with the OEM part number and packaged in protective bags.
This rigorous quality system ensures every DZ97189777013 bracket performs identically to the original factory component. Consistency is critical for maintaining harness routing and preventing electrical faults across your entire fleet. The facility also complies with REACH and RoHS environmental regulations, using only lead‑free, water‑based coatings.
Genuine Shacman floor wiring harness joint bracket DZ97189777013 is stocked by authorized distributors worldwide. Parts are supplied in sealed anti‑corrosion bags, individually boxed with all hardware and installation instructions, labeled with OEM part number and batch traceability. Bulk packs of 10 brackets are available for fleet maintenance depots. Expedited shipping options are available through Shacman’s regional logistics hubs in North America, Europe, Asia, Africa, and the Middle East, with typical delivery within 3‑5 business days. Always purchase from certified dealers and verify the holographic authenticity label. Counterfeit brackets may be made from mild steel, lack proper plating, or have inaccurate hole spacing, leading to misalignment and potential harness damage.
For preventive maintenance programs, automated replenishment ensures your workshop never runs out of essential harness brackets. Keep a stock of DZ97189777013 on every service truck to handle harness repairs or bracket replacements in the field. Many fleets replace these brackets during major interior overhauls to ensure reliable harness support.
The Shacman Floor Wiring Harness Joint Bracket DZ97189777013 is a precision‑engineered steel support that provides secure, durable anchoring for the main floor wiring harness junction points on X5000 trucks. With corrosion‑resistant plating, robust construction, and exact fitment, this genuine OEM bracket prevents harness chafing, reduces electrical faults, and enhances serviceability. By choosing DZ97189777013, you protect your vehicle’s electrical system and ensure reliable operation. Don’t trust generic substitutes – insist on genuine Shacman quality for every harness support bracket.
