Shacman X5000 Battery Box | Complete Heavy Duty Battery Enclosure Solution

The Battery Box Cover (Part No. 95189761120) is manufactured from high-strength modified PP engineering plastic reinforced with glass fiber, providing IPX6 water resistance and IP54 dust protection. The cover features an integrated EPDM sealing gasket that creates a tight, gap-free fitment, blocking rainwater, dust, and stone impacts. With UV-resistant coating and anti-corrosion treatment passing 800+ hours of salt spray testing, this cover remains crack-free across -40°C to +80°C. Built-in anti-slip handles facilitate easy maintenance access, while side ventilation channels prevent thermal buildup.

The Pole Guard (Part No. 81.25470.0035) shields battery terminals from accidental short circuits and physical damage. Constructed from flame-retardant engineering plastic with a snap-fit design for quick installation, these guards prevent electrical hazards caused by dropped tools or metal debris contact. Each guard precisely fits Shacman X5000 battery posts, maintaining proper clearance for cable connections while fully isolating positive and negative terminals. Four units per assembly ensure complete protection for dual battery configurations, enhancing workshop safety during maintenance.

The Battery Box Bracket Plate (Part No. DZ9100760025) provides a stable and secure platform for the entire battery box assembly. Fabricated from high-strength low-alloy steel with powder-coated finish, this bracket plate withstands torsional stresses and prevents unwanted movement during vehicle operation. It distributes load evenly across chassis mounting points, eliminating stress concentrations that could lead to fatigue failure. Two plates per assembly ensure balanced support for heavy batteries, maintaining proper alignment even on rough terrain.

The 2 Type A11 Metal Hexagonal Lock (Part No. Q33208T2F3) is a Type 2 all-metal hexagon locknut that provides superior anti-loosening performance under extreme vibration. Manufactured from carbon steel with galvanized coating for corrosion resistance, this locknut features an all-metal prevailing torque design that maintains clamping force through thermal cycling and shock loads. Eight units per assembly secure all critical connections, eliminating the need for thread-locking compounds and ensuring fasteners remain tight throughout the vehicle’s service life.

The Tie Rod (Part No. 81.95120.0164) serves as a critical cross-bracing component that reinforces the battery box assembly against lateral forces. Four tie rods per assembly connect opposing sides of the battery frame, eliminating racking and twisting during cornering and off-road operation. Precision-threaded ends allow for fine adjustment of preload, while zinc-plated finish resists corrosion from road salts and moisture. These rods significantly increase overall structural rigidity, preventing battery box deformation that could damage electrical connections.

The U-Partition Plate (Part No. DZ95189761040) organizes and separates individual battery cells within the battery box, optimizing space utilization and minimizing interference between components. Two U-shaped plates per assembly create dedicated compartments that prevent battery-to-battery contact and improve heat dissipation. The unique channel design enhances airflow around each battery, reducing operating temperatures by up to 15% compared to open configurations. Manufactured from stamped steel with anti-vibration rubber edge trim, these partitions also dampen inter-battery resonance.

The Battery Frame Assembly (Part No. DZ95189761030) is the structural backbone that securely holds batteries in place, minimizing vibrations and movement during transit. Two assemblies per battery box are constructed from heavy-gauge steel with robotic-welded joints for maximum rigidity. This frame integrates mounting points for tie rods, partition plates, and bracket plates, creating a unified load-bearing structure. Powder-coated in corrosion-resistant black finish, the frame assembly has passed 500-hour salt spray testing and 5g vibration qualification per ISO 16750-3.

The Battery Box Assembly (Part No. DZ95189761010) is the master enclosure that houses all components into a single, integrated unit. This assembly provides a secure and designated space for batteries, ensuring proper alignment and protection from external elements. The corrosion-resistant steel construction features a powder-coated finish that withstands moisture, debris, and chemical exposure. Pre-drilled mounting holes align perfectly with Shacman X5000 chassis rails, enabling direct installation without modifications. The assembly includes integrated cable management channels and drain holes to prevent fluid accumulation.