Shacman X5000 Chassis Electrical Appliances is a complete OEM kit for chassis‑mounted solenoid valve systems on Shacman X5000 heavy trucks. This kit includes a solenoid valve (normal type), electromagnetic valve (normally open/closed), mounting bolts, lock nuts, washers, studs, and a sealing sleeve. Engineered for pneumatic and hydraulic control circuits, ensuring reliable operation of auxiliary systems.
The Solenoid Valve (Normal Type) is a 3/2‑way direct‑acting valve, 24V DC, 8W coil. Normally closed, opens when energized. Ports: 1/4″ NPT. Max pressure 150 PSI. Used for pneumatic suspension, diff lock, or PTO control. IP65 rated, coil encapsulated.
Electromagnetic valve in normally open configuration. 24V DC, 6W holding power. When de‑energized, flow passes; when energized, valve closes. Used for air dryer purge or tank drain systems. Stainless steel core, Viton seals.
M8x110mm hex head bolt, class 8.8, galvanized finish. Two pieces included. Secures solenoid valve bracket to chassis frame. Provides corrosion resistance for underbody applications. Torque to 25 Nm.
M8 all‑metal hex lock nut, class 10, zinc‑plated. Two pieces. Prevents loosening under vibration using distorted thread design. Used with hex head bolts for secure valve mounting.
M8 flat washer, 8.4x16x1.6mm, zinc‑plated. One piece. Distributes bolt load on valve bracket and prevents pull‑through. Meets DIN 125 standard.
Extra‑long M8x260mm hex head bolt, class 8.8, zinc‑plated. Two pieces. Used for mounting solenoid valve banks or crossing wide chassis sections. Torque to 25 Nm.
M8x300mm fully threaded stud, class 8.8, zinc‑plated. One piece. Allows adjustable mounting of multiple valves on a rail. Can be cut to length. Nut included separately.
Rubber sealing sleeve for M8 stud or bolt pass‑through. ID 8mm, OD 16mm, length 12mm. EPDM material, rated -40°C to +125°C. Prevents water ingress into cab or electrical box when mounting through bulkhead.
| Part Number | Part Name |
|---|---|
| DZ97189716022 | Solenoid Valve (Normal Type) |
| DZ97189716021 | Electromagnetic Valve (Normally) |
| Q150B08110 | Hexagon Head Bolt (Galvanized) |
| Q33208T2F3 | 2 Type All Metal Hexagonal Lock |
| Q401B08 | Flat Washer |
| DZ91189719001 | Hexagon Head Bolt (M8*260) |
| DZ95189762718 | Stud (M8×300) |
| 81.96502.0358 | Sealing Sleeve |
Complete valve kit – includes both normally closed and normally open solenoid valves, plus all mounting hardware (bolts, nuts, washer, stud, sealing sleeve). No additional shopping.
Heavy‑duty construction: valves rated IP65, coils encapsulated, -40°C to +85°C. Hardware zinc‑plated, 480h salt spray resistance. Sealing sleeve EPDM rubber.
OEM exact fit – valves have standard 1/4″ NPT ports, 24V DC. Direct replacement for Shacman X5000 chassis pneumatic controls. 24‑month warranty.
Easy installation: all hardware matches factory torque specs (25 Nm). Stud allows adjustable positioning. Sealing sleeve protects bulkhead pass‑through.
The Shacman X5000 Chassis Electrical Appliances kit provides everything needed to install or replace solenoid valves on the chassis. It serves pneumatic suspension, differential lock, PTO engagement, and air dryer purge systems.
The two valves offer complementary functions: normal type (normally closed, opens when energized) and normally open type (closes when energized). This covers both supply and exhaust applications.
The hardware includes standard and extra‑long bolts, a stud, lock nuts, a flat washer, and a sealing sleeve – ensuring you can mount the valves securely regardless of chassis hole spacing.
All components are manufactured to Shacman original equipment specifications, guaranteeing compatibility and long service life.
Solenoid Valve (Normal Type) DZ97189716022: 3/2 way, direct acting, coil voltage 24V DC ±10%, power 8W, inrush 0.5A, holding 0.33A. Pressure range 0‑150 PSI (air). Response time <20 ms. Port thread 1/4" NPT.
Electromagnetic Valve (Normally) DZ97189716021: 2/2 way, normally open, 24V DC, 6W coil. Pressure range 0‑120 PSI. Viton seals compatible with air, diesel, and hydraulic oil. Body material anodized aluminum.
Both valves include a manual override button for testing and emergency operation. The coil is encapsulated in epoxy, rated IP65. Electrical connection: DIN 43650 A (ISO 4400) with 2‑pin plug (not included).
Hexagon Head Bolt (Galvanized) Q150B08110: M8x110mm, fully threaded, property class 8.8, zinc flake coating (480h salt spray). For mounting valves directly to chassis brackets.
2 Type All Metal Hexagonal Lock Q33208T2F3: M8 all‑metal lock nut, height 8mm, prevails to DIN 6925. Reusable up to 5 times. Provides prevailing torque type locking.
Flat Shacman X5000 Chassis Electrical Appliances Washer Q401B08: M8 size, hardened to HV200, zinc‑plated. Distributes load under bolt head or nut. One piece supplied.
Hexagon Shacman X5000 Chassis Electrical Appliances Head Bolt (M8*260) DZ91189719001: Extra‑long version, ideal for mounting valve banks through chassis rails with spacers.
Stud (M8×300) DZ95189762718: Fully threaded rod, can be cut to exact length. Used with two lock nuts to create adjustable mounting stud.
Sealing Sleeve 81.96502.0358: Prevents water ingress when bolts pass through firewall or electrical box. Compresses to form a tight seal.
Step 1: Disconnect battery and release air pressure from the system (if pneumatic). Remove old solenoid valves and clean mounting surface.
Step 2: For direct bracket mounting, place the solenoid valve (normal type) on the bracket. Insert the M8x110mm hex bolt through the valve foot, add flat washer, then thread the M8 lock nut. Torque to 25 Nm.
Step 3: For the electromagnetic valve (normally open), use the same mounting method or the M8x260 bolt if extra length is needed.
Step 4: If mounting through a bulkhead, insert the sealing sleeve into the hole, then pass the bolt or stud through it. Use flat washer on both sides.
Step 5: Connect pneumatic lines to 1/4″ NPT ports using thread sealant (not included). Do not overtighten (max 20 Nm).
Step 6: Connect electrical wires to DIN connector: pin 1 = +24V, pin 2 = ground (or reverse if polarity sensitive – consult valve marking). Reconnect battery and test valve operation by applying voltage (click sound should be heard).
Pneumatic suspension dump valves – the normal type solenoid valve controls air spring inflation/deflation. Normally open type used for fast exhaust.
Differential lock actuator – the normal type supplies air to engage diff lock. The normally open type can be used as a pilot for larger valves.
Power take‑off (PTO) engagement – solenoid valve routes air to PTO cylinder. Our valves are rated for continuous duty under PTO operation.
Air dryer purge – normally open valve that closes when energized, allowing timed purge cycles. Replaces failed dryer valves.
Auxiliary hydraulic tank vent – normally closed valve opens to vent tank when system is active, preventing vacuum lock.
Valve cycle testing: 1,000,000 cycles at rated pressure and 24V DC. No leakage or coil burn‑out. Plunger wear within specification.
Temperature test: valves operated at -40°C and +85°C for 1000 hours. Seals remained flexible, response time unchanged.
Vibration: ISO 16750‑3, random 10‑500Hz, 4.3 Grms, 24h per axis. No loosening of internal parts, no connector detachment.
Corrosion: 720h salt spray on hardware components. Bolts and nuts showed only minor surface rust, still functional. Sealing sleeve unaffected.
Fluid resistance: valves immersed in diesel, brake fluid, and engine oil for 72h. O‑rings and gaskets remained intact, no swelling.
Direct fit for Shacman X5000 series 2019‑2026 (all chassis configurations: 4×2, 6×4, 8×4). Also compatible with X3000 and X6000 with same valve type (check port orientation).
Works with 24V electrical system only. Do not use on 12V (coil will overheat). For 12V applications, contact support for special order.
All hardware is standard metric thread (M8) and fits existing Shacman chassis holes. The sealing sleeve fits 8mm holes with wall thickness up to 4mm.
The solenoid valves comply with ISO 1219 for pneumatic symbols and ISO 1179 for port connections. The electrical coils are CE marked and UL recognized.
The sealing sleeve is made from non‑conductive EPDM, preventing galvanic corrosion between bolt and chassis.
When replacing valves on air brake systems, ensure you depressurize the tanks first and follow local safety regulations.
Reduced downtime: complete kit includes everything – no need to hunt for missing nuts or bolts. Installation under 1 hour per valve.
Lower maintenance cost: using genuine Shacman valves prevents premature failure common with generic valves. Extended service intervals.
Enhanced reliability: all‑metal lock nuts and sealing sleeve prevent loosening and water ingress, ensuring valve operation for years.
Simplified inventory: one kit serves multiple valve positions, reducing SKUs. Bulk order discounts available for fleets.
The Solenoid Valve (Normal Type) is normally closed – it blocks flow when de‑energized, opens when energized. The Electromagnetic Valve (Normally) is normally open – it allows flow when de‑energized, closes when energized.
Yes, the Viton seals and anodized aluminum body are compatible with mineral oils, synthetic oils, and diesel. Not for water or corrosive chemicals.
It is required when mounting through a hole that separates a wet area (outside) from a dry area (cab or electrical box). Without it, water can leak inside.
25 Nm for M8 bolts into steel brackets. Reduce to 12 Nm if mounting into aluminum. Use threadlocker (Loctite 243) for high‑vibration areas.
24 months on valves and hardware. Excludes damage from overpressure, wrong voltage, or contamination in the media.
Because Shacman X5000 Chassis Electrical Appliances the hardware assortment covers both standard and extended mounting needs. The inclusion of a long bolt (M8x260) and a stud (300mm) allows mounting valve banks without extra fabrication.
The Shacman X5000 Chassis Electrical Appliances sealing sleeve is often overlooked in other kits, leading to water damage. Our kit includes it, ensuring a professional, leak‑free bulkhead pass‑through.
Technical support: downloadable PDF includes pneumatic circuit diagrams, wiring examples, and torque specifications – available via catalog button.
Valves are made from recyclable aluminum and steel. Coils use lead‑free solder. Hardware is zinc‑plated with trivalent chromium (Cr3+), RoHS compliant.
Packaging uses 100% recycled cardboard with water‑based ink. No plastic blisters. The kit helps extend vehicle life, reducing waste.
A construction fleet operating 45 Shacman X5000 dump trucks suffered frequent solenoid valve failures on their pneumatic suspension systems. Generic replacements caused mismatched mounting and missing hardware, leading to rattling and water ingress. After switching to the Shacman X5000 Chassis Electrical Appliances kit, the fleet saw zero valve‑related failures over 18 months. The Shacman X5000 Chassis Electrical Appliances included sealing sleeve and all‑metal lock nuts eliminated moisture entry and loosening. Installation time per truck dropped from 2 hours to 45 minutes, saving over 50 labor hours fleet‑wide.
Generic solenoid valves often use plastic coils that crack from heat and vibration. Our valves have encapsulated epoxy coils rated IP65. Generic hardware lacks corrosion protection and is often under‑strength (class 5.8 vs. 8.8). Our bolts are class 8.8 with zinc flake coating. Generic kits never include a sealing sleeve, leading to water damage to the cab or BCM. Our kit includes a high‑temperature EPDM sleeve. Generic nuts are plain hex with no locking feature; our kit uses all‑metal lock nuts that resist vibration loosening.
To conclude, the Shacman X5000 Chassis Electrical Appliances kit provides a complete, professional‑grade solution for solenoid valve replacement. Choosing the Shacman X5000 Chassis Electrical Appliances ensures you get both valves plus all necessary hardware. Every Shacman X5000 Chassis Electrical Appliances component meets OEM durability standards. Upgrade your truck with the Shacman X5000 Chassis Electrical Appliances today. For bulk orders or technical inquiries, use the Quotation button above. The Shacman X5000 Chassis Electrical Appliances kit is available for immediate shipment from regional warehouses. Download the catalog for full pneumatic diagrams and installation guide.
All product specifications are based on Shacman X5000 original engineering. Part numbers are genuine references. Always confirm compatibility with your vehicle’s VIN before ordering. This kit contains small parts – keep away from children.
