The Shacman X5000 Insect Screen Assembly is an OEM-grade protective system designed to prevent debris, insects, and road particles from clogging the radiator and intercooler of Shacman X5000 heavy trucks. This assembly consists of two precision components: Lining Plate and Insect Prevention Net. Engineered for maximum airflow while blocking foreign objects, it ensures optimal cooling efficiency and extends component life. Below you will find detailed technical descriptions of each part.
| Part Number | Part Name | |
|---|---|---|
| DZ95259538928 | Lining Plate | 不对，需要两列；正确：|
| Part Number | Part Name | |
|---|---|---|
| DZ95259538928 | Lining Plate | |
| DZ95259538941 | Insect Prevention Net | 错误写法，修正：–>|
| DZ95259538941 | Insect Prevention Net | |
| Part Number | Part Name |
|---|---|
| DZ95259538928 | Lining Plate |
| DZ95259538941 | Insect Prevention Net |
Lining plate material: DC01 steel, 2mm thick, black powder coating (80μm). Yield strength 280 MPa, salt spray 500h ASTM B117.
Insect Prevention Net: HDPE monofilament, 0.6mm wire diameter, mesh 2.0×2.0 mm. Open area 85%, tensile strength 25 N per strand.
Net weight: 0.3 kg. Lining plates total weight: 1.8 kg. Assembly dimensions: 680mm x 360mm x 20mm.
Operating temperature: -50°C to +100°C. Net remains flexible at -40°C, no brittleness.
Airflow restriction: <30 Pa at 8 m/s face velocity, negligible impact on cooling performance.
Step 1: Remove front grille panel. Clean radiator and intercooler face from loose debris.
Step 2: Attach two lining plates (upper and lower) to factory brackets using provided M6 bolts. Torque to 10 Nm.
Step 3: Stretch insect prevention net over lining plates, aligning edge eyelets with plate studs.
Step 4: Secure net using spring clips or cable ties (included). Ensure net is taut with no sagging.
Step 5: Reinstall grille panel. Verify no contact with fan or moving parts.
For cleaning: remove net, wash with water, dry, and reinstall. Do not use brushes on net.
Vibration test: 100 hours random 10-500Hz, 3g RMS. Net remained secure, no tear at eyelets. Lining plates no loosening.
UV exposure: 2000 hours QUV (UVA-340). Net tensile strength retention >90%, no discoloration or chalking.
Chemical resistance: 1000 hours immersion in 50% ethylene glycol coolant at 85°C. Net unaffected, no swelling.
Field test: 200 Shacman X5000 trucks in Australian outback (high dust and insects). After 12 months, radiators remained 98% clean, no overheating events.
Impact test: 1.5kg object dropped from 1m onto net – no penetration, net stretched but returned to shape.
Inspect net weekly during bug season. Clean with garden hose or pressure washer (max 80 bar from 30cm distance).
Replace net every 2 years or when holes larger than 5mm appear. Lining plates can be reused indefinitely if not bent.
Check attachment clips every 50,000 km. Replace any missing or corroded clips.
Do not use metal brushes or harsh chemicals on net – may damage HDPE fibers.
If net becomes torn, replace immediately to prevent debris from reaching radiator fins.
Aftermarket nets often use cheap nylon that degrades in 6 months under UV. Genuine HDPE lasts 5+ years.
Generic lining plates are made of 1mm steel that bends easily, causing net sagging. Genuine uses 2mm rigid steel.
Counterfeit nets have larger mesh (5-8mm) that lets small stones pass, damaging intercooler fins. Our 2mm mesh blocks them.
Non-OEM nets lack reinforced eyelets, tearing at attachment points. Genuine has heat-sealed edges with brass eyelets.
Choosing genuine Shacman X5000 Insect Screen Assembly maintains cooling system warranty and prevents denied claims.
Designed Shacman X5000 Insect Screen Assembly for Shacman X5000 trucks with any engine (WP12, WP13, ISM11). Fits all model years 2015-2026.
Also compatible with X3000 and X6000 using identical radiator grille dimensions. Check fitment before ordering.
Replaces Shacman X5000 Insect Screen Assembly original part numbers DZ95259538928 and DZ95259538941 directly. No adapter needed.
Works with both standard and heavy-duty cooling packages (extra row radiators).
Each Shacman X5000 Insect Screen Assembly is supplied in a flat carton: 2x lining plates, 1x insect net, and hardware bag (clips, bolts).
Carton Shacman X5000 Insect Screen Assembly dimensions: 70x40x8 cm, weight 2.5 kg. Suitable for courier shipping.
Stock locations: Houston, Dubai, Hamburg, Shanghai. Lead time 2-5 business days. Express delivery available.
Bulk orders (10+ kits) palletized, volume discount. Each kit includes installation QR code linking to video.
24-month warranty against manufacturing defects. Returns accepted within 30 days.
Yes, but in heavy snow conditions, remove it to prevent snow buildup. The net does not restrict airflow enough to cause overheating.
Negligible: pressure drop only 30 Pa, less than 1% impact on cooling capacity. Benefits far outweigh minor restriction.
Every 2 years or 300,000 km. If net shows cracks or holes, replace earlier. Lining plates do not need regular replacement.
Yes, the net sits in front of the condenser, protecting it as well. Ensure adequate clearance (min 20mm).
HDPE Shacman X5000 Insect Screen Assembly is not inherently flame retardant, but it self-extinguishes when removed from flame. Meets FMVSS 302 horizontal burn rate < 100 mm/min.
HDPE net is 100% recyclable (code 2). Steel lining plates are recyclable as scrap metal.
No Shacman X5000 Insect Screen Assembly hazardous substances; RoHS 3 and REACH compliant. Packaging uses recycled cardboard.
Manufacturing process uses water-based cleaning, no solvents. ISO 14001 certified facility.
Reduces Shacman X5000 Insect Screen Assembly radiator cleaning downtime by 70%. Prevents intercooler fin damage from stones, saving costly repairs.
Improves fuel economy by maintaining optimal cooling fan duty cycle (less fan engagement).
Easy visual inspection: debris is visible on net, allowing timely cleaning before it impacts cooling.
Available as retrofit kit for older X5000 models that did not come with factory screen.
Shacman X5000 Insect Screen Assembly – Combining rugged Lining Plates and a durable Insect Prevention Net, this kit provides essential protection for your cooling system. Trust genuine Shacman quality to keep your radiator and intercooler clean, efficient, and long-lasting. Use the buttons above to download the catalog, request a quote, or contact our support team.
