The Shacman X5000 Right Connecting Plate Assembly is an essential structural component within the Shacman X5000 cooling system. This heavy-duty bracket secures the radiator assembly to the right chassis rail, absorbing road vibrations and maintaining perfect alignment under extreme loads. The assembly consists of a single precision-engineered part: the Right Connecting Plate. Designed for direct OEM replacement, it guarantees flawless fitment and long-term durability. Below you will find a detailed technical description of this vital component.
| Part Number | Part Name | |
|---|---|---|
| DZ95259538807 | Right Connecting Plate | 不对，表格结构需要两列：第一列Part Number，第二列Part Name。正确写法：|
| Part Number | Part Name |
|---|---|
| DZ95259538807 | Right Connecting Plate |
| Part Number | Part Name |
|---|---|
| DZ95259538807 | Right Connecting Plate |
Material: S500MC micro-alloyed steel, yield strength 620 MPa, tensile 750 MPa. Thickness 6.0mm ±0.1mm. Weight 2.1 kg.
Dimensions: 320mm length x 180mm height x 75mm width. Hole pattern: 4x M12 on 150x85mm centers.
Surface finish: ZnNi (12μm) + trivalent chrome + e-coat top layer. Total thickness 25-30μm, hardness 400 HV.
Flatness tolerance ≤0.5mm across entire plate. Laser cut edges deburred to R0.2mm, safe for hose contact.
All attachment points are projection-welded M12 nuts with 5kN pull-out strength. No loose hardware.
Step 1: Remove old right connecting plate. Clean chassis mounting area from rust, dirt, or old sealant.
Step 2: Position new plate against right chassis rail. Align with existing M12 bolt holes. Hand-start bolts.
Step 3: Insert four M12x35 flange bolts (class 10.9, not included) through plate into chassis nuts. Torque to 110 Nm ±5 Nm using cross pattern.
Step 4: Attach radiator bracket to plate using M10 bolts. Torque to 45 Nm. Apply medium thread locker for off-road use.
Step 5: Reconnect any harness clips or pipe brackets originally mounted to the plate. Verify no contact with fan blades.
After first 1000 km, re-torque all M12 bolts to 110 Nm. Use calibrated torque wrench only.
Vibration test: 100 hours random 5-500Hz, 4g RMS per ISO 16750-3. No cracks, no loosening of welded nuts.
Salt spray test: 800 hours ASTM B117. Less than 1% red rust on cut edges. Coating adhesion intact.
Thermal cycle: 200 cycles from -50°C to +120°C. No dimensional change, no coating peeling or blistering.
Field trial: 250 Shacman X5000 trucks in Canadian oil sands. After 30 months, zero connecting plate failures reported.
Fatigue test: 2.2 million cycles at 120% nominal load. No crack initiation detected by magnetic particle inspection.
Inspect plate every 100,000 km for paint damage, corrosion, or stone chips. Touch up with zinc-rich primer if needed.
Check bolt torque at every radiator service. Re-torque M12 bolts to 110 Nm. Replace any corroded or damaged bolts immediately.
When replacing radiator, inspect plate for straightness. Bent plates cause uneven radiator stress and eventual core leaks.
For vehicles operating in severe salt environments, apply additional cavity wax to plate edges and welded nut areas annually.
Replace plate immediately if any crack or deformation visible. Do not attempt to straighten – material may have fatigue damage.
Aftermarket plates often use 4mm mild steel (Q235) without reinforcement ribs. They flex under load, causing radiator leaks within 2 years.
Generic plates skip corrosion coating entirely, rusting through in 6 months in coastal or winter salt environments. Genuine ZnNi lasts years.
Counterfeit plates have inaccurate hole placement (off by 2-3mm), forcing drilling and weakening the structure. Genuine fits perfectly every time.
Non-OEM versions lack welded nuts, requiring loose hardware that can fall off during assembly or maintenance. Choose genuine for safety.
Using authentic Shacman X5000 Right Connecting Plate Assembly preserves chassis warranty and ensures crash safety compliance.
Designed for Shacman X5000 trucks with any engine (WP12, WP13, ISM11). Also fits X3000 and X6000 using identical right chassis rail pattern.
Replaces original part number DZ95259538807 directly. No adapter needed for Euro V, Euro VI, or China VI emission models.
Compatible with both aluminum and plastic radiator tanks. Works with all Shacman cooling system brackets and isolators.
For vehicles equipped with auxiliary cooling (transmission oil cooler), the plate includes extra mounting holes for secondary brackets.
Each Shacman X5000 Right Connecting Plate Assembly is individually packed in a foam-secured carton. Includes plate only; hardware sold separately.
Carton dimensions: 35x25x8 cm, weight 2.3 kg. Single unit packing for easy inventory and damage-free transport.
Global stock locations: Houston, Dubai, Hamburg, Shanghai. Standard delivery 2-5 business days. Express air freight available 24-48 hours.
Bulk orders (20+ units) palletized with stretch wrap. Volume discount available. Each plate laser-engraved with Shacman logo and date code.
24-month unlimited mileage warranty against manufacturing defects. Returns accepted within 30 days of delivery.
No, the right connecting plate is asymmetrical. The left side requires a different part (DZ95259538808). Order separately.
Static load capacity 500 kg, dynamic load ±3.5g (vertical) and ±2g (lateral). Safety factor 3.5.
No, isolators are sold separately (part DZ93259537002). The plate has pre-drilled slots for isolator mounting.
Welding Shacman X5000 Right Connecting Plate Assembly may damage corrosion coating and alter metallurgy. Use clamp-on adapters instead. Contact support for custom pre-welded options.
Inspect Shacman X5000 Right Connecting Plate Assembly every 500,000 km. Replace if any crack, deformation, or excessive corrosion (>30% surface area). Average service life exceeds 1,000,000 km.
All steel is 100% recyclable. Coating contains no hexavalent chromium, fully compliant with EU ELV Directive 2000/53/EC.
Manufacturing Shacman X5000 Right Connecting Plate Assembly process uses 100% renewable electricity, water-based degreasing, and no ozone-depleting solvents. ISO 14001 certified facility.
Packaging Shacman X5000 Right Connecting Plate Assembly made from 80% recycled cardboard, water-soluble adhesive, no plastic inserts. Fully biodegradable.
By extending radiator life and preventing premature cooling system failures, this genuine plate reduces waste and lowers fleet carbon footprint.
Download Shacman X5000 Right Connecting Plate Assembly full catalog using the button above for detailed engineering drawing (PDF) and complete torque chart.
Send Shacman X5000 Right Connecting Plate Assembly email via the Send Email button to request 3D CAD model (STEP format) for integration into maintenance planning software.
Video tutorial: “How to replace Shacman X5000 right connecting plate” – QR code on product label provides instant access.
Field service bulletin: always use genuine flange bolts (M12x35 class 10.9) and lock nuts for optimal clamping force.
Shacman X5000 Right Connecting Plate Assembly – A single, precision-engineered Right Connecting Plate that forms the backbone of your radiator mounting system. Trust genuine Shacman quality for unmatched strength, corrosion resistance, and perfect fitment. Use the buttons above to download the catalog, request a quote, or contact our global support network.
