Shacman X5000 Clutch Master Cylinder And Reservoir Assembly
Shacman X5000 Clutch Master Cylinder And Reservoir Assembly
2026-05-29
Shacman X5000 Clutch Master Cylinder And Reservoir Assembly
Shacman X5000 Manipulator Assembly(X3000 Double)
2026-05-29

Shacman X5000 Transmission Operating System | Complete Gearshift Control Assembly

Shacman X5000 Transmission Operating System | Complete Gearshift Control Kit

Shacman X5000 Transmission Operating System is the full OEM gearshift control solution for X5000 heavy trucks. It integrates flexible shafts, brackets, clamps, and fasteners for precise gear selection.

Engineered by Shacman, this system ensures smooth, reliable gear changes under extreme conditions. The Shacman X5000 Transmission Operating System includes every component needed for a complete shift linkage overhaul.

Hexagon Flange Bolt

High-strength grade 10.9 hexagon flange bolt used throughout the Shacman X5000 Transmission Operating System. The integrated flange distributes clamping load, preventing loosening. Zinc-flake coated for 500h salt spray resistance. Torque to 45 Nm for secure mounting of brackets and shift tower components.

Type 1 Hex Nut

Standard hexagonal nut made of carbon steel with yellow zinc plating. Used with flange bolts or studs to fasten shift mechanism brackets. Provides reliable thread engagement and vibration resistance. Compatible with M6, M8, M10 and M12 threads as per OEM specification.

Hexagon Nut With Flange (M14x1.5-10-MAN183B1)

Specialized flange nut for critical pivot points. M14x1.5 fine thread, property class 10. Integrated washer face reduces surface pressure. Used to secure the shift flexible shaft ends to the transmission lever. Anti-corrosion treated for durability.

Shift Flexible Shaft Assembly

Push-pull cable assembly that transmits shift lever movement to the transmission. Features a low-friction inner wire and sealed outer sheath. Length optimized for X5000 cab-to-chassis routing. Includes pre-lubricated ends and boot seals to prevent dirt ingress.

Rocker Arm/Gear Selection

Dual-lever rocker arm that converts cable linear motion into rotational selector shaft movement. Precision forged steel with hardened pivot bushing. Mounts on transmission top cover. Provides crisp gate feel and accurate gear engagement.

Gear Selection Flexible Shaft Assembly

Second cable for cross‑gate (selector) movement. Paired with shift shaft assembly to enable full H‑pattern actuation. Stainless steel inner wire with Teflon liner for minimal friction. End fittings adjustable for preload calibration.

Cotter Pin

Zinc-plated split pin used to secure clevis pins and linkage joints. Prevents accidental disconnection of shift rods. Easy to install and remove during service. Supplied in correct size (2.0x20mm) per OEM drawing.

Toothed Bolt With Hexagon Flange Face

Serrated flange bolt that bites into mating surface, offering superior vibration lock. Used on shift tower bracket connections. No separate washer needed. Torque to 35 Nm ensures permanent clamping without loosening.

Flexible Shaft Clamp

Die-cast aluminum clamp that holds shift cables to the chassis or bracket. Rubber-lined inner surface protects cable sheath. Single-bolt tightening allows easy adjustment of cable routing. Prevents cable whip and chafing.

Fixing Bracket/Gear Selection And Shift Flexible Shaft

Heavy steel plate bracket that supports both shift and selector cables near the transmission. Provides precise alignment of cable ends to shift levers. E‑coated for corrosion resistance. Direct replacement for original DZ96319240524.

Spacer Ring

Hardened steel spacer used to set correct end‑play on shift shaft joints. Thickness 2.5mm, inner diameter 12mm. Installed between lever and retaining nut to eliminate axial slack. Surface ground for parallelism.

Insulation Sheath (40cm)

Heat‑resistant fiberglass sleeve that shields shift cables from exhaust heat. Length 400mm, rated up to 650°C. Wraps around cable and secured with ties. Prevents cable inner wire overheating and loss of shift precision.

Sheath

Protective rubber boot covering the cable end connection. Seals out water, dust and road grime. Accordion design allows articulation during shifting. Increases service life of the shift cable assembly.

Control Rod (X3000/F3000/M12/RH)

Solid steel link rod with M12 right-hand thread ends. Connects shift tower to intermediate lever. Length adjustable via threaded ends. Zinc-nickel plated. Used in both X5000 and X3000 series with manual transmissions.

Q-Type Clamp

Quick release clamp for securing flexible shaft outer sheath to bracket. Opens without full bolt removal for rapid cable adjustment. Spring steel construction with rubber insert. Provides constant clamping force.

L-Shaped Bracket With Welded Stud Assembly

90° angled bracket with pre-welded studs for mounting shift cables on the transmission bellhousing. Stamped from 4mm steel, powder coated. Eliminates separate bolts for stud attachment. Simplifies installation.

2 Type A11 Metal Hexagonal Lock Nut

All-metal prevailing torque lock nut (DIN 980). Available in M8 and M10 versions. The elliptical top section creates interference fit on bolt threads. Resists loosening under intense vibration. Reusable up to 5 times. Ideal for shift linkage joints.

Flexible Shaft Clamp Block

Two-piece aluminum clamp block designed to anchor shift cables to the cab floor or chassis. Captured bolts prevent parts loss. Rubber cushion isolates cable vibration. Provides secure, rattle-free installation.

Manipulator Assembly (X3000 Double)

Complete gearshift manipulator for dual‑stick X5000 cabs. Integrates selector housing, pivot bearings, and return springs. Delivers precise mechanical advantage. Compatible with both left and right hand drive configurations.

Manipulator Cab Mounted Plate

Base plate that attaches manipulator assembly to the cab floor. Laser cut from 5mm steel with threaded inserts. Provides rigid mounting surface. Powder coated to match interior. Includes alignment dowels for easy fitment.

Ordinary Narrow Cable Tie

Nylon 6/6 cable tie for bundling shift cables and electrical wiring. Length 200mm, tensile strength 80N. UV stabilized for engine bay use. Black colour, self-locking. Used for final cable routing dress-up.

Hexagon Head Bolt

Standard hex cap screw grade 10.9, M8x25mm. Zinc plated with blue patch thread locker pre‑applied. Used for manipulator plate and clamp block mounting. Torque to 30 Nm. Supplied in sets of four.

Shacman X5000 Transmission Operating System complete assembly
Shacman X5000 Transmission Operating System – complete shift linkage kit

Product Parameters of Shacman X5000 Transmission Operating System

Part NumberPart Name
Q1840840T1F31Hexagon Flange Bolt
Q340B06F60Type 1 Hex Nut
06.11251.2003Hexagon Nut With Flange/M7.112.40 M14*1.5-10-MAN183B1
DZ97259240654Shift Flexible Shaft Assembly
DZ96319240525Rocker Arm/Gear Selection
DZ97259240655Gear Selection Flexible Shaft Assembly
Q5002020Cotter Pin
Q1811230TF3Toothed Bolt With Hexagon Flange Face
DZ98189240220Flexible Shaft Clamp
DZ96319240524Fixing Bracket/Gear Selection And Shift Flexible Shaft
199100360134Spacer Ring
DZ91189712201Insulation Sheath (40cm)
DZ93259360004Sheath
DZ97259240408Control Rod (X3000/F3000/M12/RH)
DZ96259240132Q-Type Clamp
Q340B12T13F3Type 1 Hex Nut
DZ97259240717L-Shaped Bracket With Welded Stud Assembly
Q33208T2F32 Type A11 Metal Hexagonal Lock Nut
DZ98189240217Flexible Shaft Clamp Block
Q33210T2F32 Type A11 Metal Hexagonal Lock Nut
Q1840835T1F31Hexagon Flange Bolt
DZ96319240356Manipulator Assembly(X3000 Double)
DZ96319240526Manipulator Cab Mounted Plate
DZ93189777161Ordinary Narrow Cable Tie
Q150B0825T1F3Hexagon Head Bolt

Complete OEM part list for Shacman X5000 Transmission Operating System – all genuine components.

Why Choose Our Shacman X5000 Transmission Operating System?

✔️ Complete OEM Kit – No Missing Parts – Includes every bolt, nut, bracket, cable, and clamp. Save hours of sourcing individual components. The Shacman X5000 Transmission Operating System restores factory shift feel with 100% fitment.

🔧 Precision Engineering for Smooth Shifting – Low-friction flexible shafts and rocker arms reduce shift effort by 30% compared to worn parts. Positive detent feel eliminates missed gears. Tested to 1.5 million shift cycles without free‑play increase.

🛡️ Heavy-Duty Corrosion Protection – All fasteners are zinc‑nickel or Geomet coated. Cables feature stainless steel inner wires. Brackets are e‑coated or powder coated. Withstands road salt, mud, and underbody wash.

🚛 Cost‑Effective Fleet Maintenance – Lower total ownership cost by replacing entire shift linkage at once. Reduces repeat repairs. Backed by 12‑month unlimited‑mileage warranty. Ideal for workshops and fleet operators.

Performance & Durability Data

Shift flexible shaft outer diameter: 10mm, bend radius min 120mm. Max push force 800N. Rocker arm travel: 28mm at lever end. Selector shaft rotation: 22 degrees. All components meet Shacman’s Q/SQ standard.

Manipulator Shacman X5000 Transmission Operating System assembly provides 4.5:1 mechanical advantage. Return springs rated 2.5 N·m torque. Manipulator plate mounting holes align with X5000 cab floor studs. Cable ties included for clean routing.

Shift Precision
Total backlash < 1.5mm at knob. Cable efficiency > 92%. Consistent even after 500,000 km.

Thermal Rating
Cables survive 120°C continuous, 180°C intermittent. Insulation sheath adds extra heat protection near exhaust.

Compatibility
Shacman X5000, X3000, X6000 with ZF or Fast gearboxes. Also fits FAW and other OEMs with same cable ends.

Installation & Adjustment Tips

Mount manipulator assembly to cab plate using hexagon head bolts. Route shift and selector cables through firewall, secure with clamp block. Adjust cable end nuts until both cables are relaxed and transmission in neutral. Lock with lock nuts. Verify full gate travel.

After Shacman X5000 Transmission Operating System installation, check that cotter pins are bent open. Apply thread locker to control rod ends. Use Q-type clamp for final sheath fixation. No special tools required.

Material Quality Assurance

All steel components: grade 10.9 or higher. Flexible shafts: PTFE liner + braided carbon steel. Sheath: weather-resistant PVC. Lock nuts: all-metal type A11 per DIN 980. Clamp blocks: anodized aluminum. Each part is 100% dimensionally inspected.

The Shacman X5000 Transmission Operating System is manufactured under IATF 16949 certified processes. Traceability codes laser marked on main components.

Long-Term Value for Operators

Replacing the entire shift linkage with genuine Shacman X5000 Transmission Operating System eliminates vague shifting and hard selection. Improve driver comfort and reduce fatigue. Avoid downtime from broken cable ends or worn rocker bushings.

Bulk orders receive priority logistics and technical support. Download catalog or request quotation using the buttons above for volume pricing.


Final note: Always install the complete Shacman X5000 Transmission Operating System as a set for optimal performance. Mixing old with new components compromises shift quality. Choose genuine Shacman for reliability.

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