Shacman X5000 Pipe Joint Assembly is an original equipment hydraulic connection set for power steering and oil lines. It contains a ferrule type pipe joint, hollow bolt, and two sealing washers.
Manufactured by Shacman, this assembly provides a leak‑proof, vibration‑resistant connection. The Shacman X5000 Pipe Joint Assembly ensures reliable fluid transfer under high pressure and extreme temperatures.
The Ferrule Type Pipe Joint (Part DZ96189470111) is a precision hydraulic fitting designed for steel or nylon tubing. It is made from cold‑formed 45# steel with a zinc‑nickel coating (480h salt spray). The joint consists of a body, a captive ferrule, and a compression nut. Tube outer diameter compatibility: 12mm. Operating pressure: up to 25 bar. The ferrule bites into the tube when tightened, creating a metal‑to‑metal seal that withstands vibration. No elastomer seals are needed, making it ideal for high‑temperature oil applications. The joint has a M18x1.5 inlet thread. Weight: 0.11 kg. Direct replacement for worn or leaking pipe connections on Shacman X5000 steering systems. Replace if ferrule is deformed or threads are damaged.
Compression type | 12mm tube | ZnNi coated | 25 bar rated
The Hollow Bolt (Part DZ96189470112) is a cross‑drilled banjo bolt used to connect the pipe joint to a pump or reservoir. Thread size M16x1.5, overall length 45mm, hex head 19mm. Two radial holes Ø6mm and one axial hole Ø8mm allow unrestricted oil flow. Material: 40Cr alloy steel, grade 10.9, with black oxide finish. The bolt has a pre‑applied thread sealant. Torque specification: 45 Nm. Maximum flow rate: 80 L/min. This component is critical for the Shacman X5000 Pipe Joint Assembly to secure the ferrule joint to the mating port. Weight: 0.09 kg. Replace if cross holes are blocked or thread galling occurs.
Grade 10.9 | M16x1.5 | Cross‑drilled | Thread sealant
The Sealing Washer (Part DZ96189470113 & DZ96189470114) is a soft metal sealing ring used on both sides of the hollow bolt. Each washer has an inner diameter of 16.2mm, outer diameter of 22mm, and thickness of 1.5mm. Material: annealed copper (99.9% Cu) with a thin PTFE coating. Two washers are supplied per assembly. They create a permanent, leak‑tight seal when compressed to 45 Nm torque. Operating temperature: -40°C to +300°C. Pressure rating: up to 40 bar. These sealing washers are single‑use – never reuse after disassembly. For the Shacman X5000 Pipe Joint Assembly, one washer goes under the bolt head and one between the joint and the mating surface. Weight per washer: 0.003 kg. Replace if flattened or work‑hardened.
Copper | PTFE coated | 16.2mm ID | Single‑use
| Part Number | Part Name |
|---|---|
| DZ96189470111 | Ferrule Type Pipe Joint |
| DZ96189470112 | Hollow Bolt |
| DZ96189470113 | Sealing Washer |
| DZ96189470114 | Sealing Washer |
Complete OEM part numbers for Shacman X5000 Pipe Joint Assembly (includes 2 sealing washers).
✔️ 100% OEM Fit & Leak‑Free Reliability – The ferrule type pipe joint, hollow bolt and copper washers match original Shacman dimensions. No sealant or adapters needed. Direct replacement for leaking or corroded hydraulic connections.
🔧 Vibration‑Resistant Ferrule Seal – The compression ferrule bites into the tube, creating a mechanical joint that stays tight even under heavy chassis vibration. No rubber seals to harden or crack. Ideal for power steering and oil cooler lines.
🛡️ Corrosion Protection & High Temperature Rating – Ferrule joint: ZnNi coating. Hollow bolt: black oxide. Washers: soft copper. All components withstand engine oil, diesel, and temperatures from -40°C to +300°C (washers). Pass 700h salt spray.
🚛 Complete Kit – One Order, No Missing Parts – Includes ferrule joint, hollow bolt, and two sealing washers. Ready to install without additional shopping. 12‑month unlimited‑mileage warranty. Bulk discounts for fleet maintenance.
Ferrule joint: steel body, nut hex 19mm, inlet thread M18x1.5, tube OD 12mm, tightening torque 35 Nm. Hollow bolt: M16x1.5, hex 19mm, cross holes Ø6mm, axial hole Ø8mm, torque 45 Nm. Sealing washer: ID 16.2mm, OD 22mm, thickness 1.5mm. Assembly total weight: 0.22 kg. Max working pressure: 25 bar (joint), 40 bar (bolt/washer). The Shacman X5000 Pipe Joint Assembly is tested to 2 million pressure cycles.
Flow rate at 25 bar: 80 L/min. Pressure drop across assembly: <0.3 bar at 60 L/min. Vibration test per ISO 16750-3 severity class IV.
Thermal Performance
Steel parts: -50°C to +200°C. Copper washers: -40°C to +300°C.
Fluid Compatibility
Mineral oil, synthetic hydraulic fluid, diesel, coolant, brake fluid (DOT).
Certifications
IATF 16949, ISO 9001. Material certificates EN 10204 3.1 available.
1. Cut tube end square, deburr. Slide the ferrule nut and ferrule onto the tube. 2. Insert tube into joint body until it bottoms. 3. Tighten nut to 35 Nm; the ferrule will compress. 4. Place one copper washer under hollow bolt head and one between joint and mating port. 5. Insert hollow bolt through joint into port, torque to 45 Nm. Do not reuse washers. Re‑torque after first heat cycle. Inspect for leaks under pressure.
Always replace the ferrule if the tube is replaced. Do not over‑tighten the ferrule nut beyond 40 Nm.
Ferrule joint body: cold‑forged 45# steel, machined, ZnNi plated. Ferrule: case‑hardened steel (HRC 55-60). Hollow bolt: 40Cr steel, thread rolled, heat treated. Washers: pure copper, annealed, PTFE coated. 100% dimension check. Sample assemblies tested for leak at 50 bar air underwater. No thread burrs allowed.
Each Shacman X5000 Pipe Joint Assembly is batch traceable. Barcode on packaging for fleet tracking.
Leaking pipe joints cause fluid loss, pump cavitation and steering assist failure. Replacing with genuine Shacman X5000 Pipe Joint Assembly eliminates re‑tightening and sealant usage. The ferrule type joint never loosens, reducing downtime by 80% compared to clamp‑style fittings. Lower total operating cost.
Volume pricing for 10+ kits. Download catalog or request quotation via buttons above. Express shipping from regional centers.
Oil weeping around joint, visible ferrule slippage on tube, hollow bolt cross holes clogged, crushed or missing copper washers, thread damage. Replace with Shacman X5000 Pipe Joint Assembly immediately. Do not attempt to reuse old washers or over‑tighten to stop leaks.
Inspect every 100,000 km for tightness and weeping. Replace ferrule if tube shows groove marks.
Generic ferrule joints often use brass ferrules that deform permanently, causing leaks. Hollow bolts may have undersized bores restricting flow. Washers are often aluminium or fibre that extrude under pressure. Our genuine Shacman X5000 Pipe Joint Assembly uses hardened steel ferrule, full‑bore hollow bolt, and soft copper washers. Choose original for safe, long‑lasting connections.
Final recommendation: Always replace the entire pipe joint assembly including both sealing washers when servicing hydraulic lines. The Shacman X5000 Pipe Joint Assembly provides a complete, leak‑proof solution. Trust genuine Shacman for original fit and reliability.
