Hose
Шланг
Manguera
The Shacman Hose with OEM number AZ1500050005 represents the highest standard in fluid transfer technology for commercial vehicles. This premium hydraulic component ensures reliable performance under extreme pressure and temperature conditions. Engineered specifically for Shacman heavy-duty trucks, the AZ1500050005 model delivers exceptional durability and chemical resistance. The advanced polymer construction provides superior flexibility while maintaining structural integrity. This hose assembly withstands vibration, pressure surges, and environmental challenges encountered in demanding trucking operations.
Manufactured with precision engineering, each unit undergoes rigorous testing to guarantee optimal performance and longevity. The AZ1500050005 ensures secure fluid transfer for various hydraulic, pneumatic, and cooling systems throughout the vehicle. This genuine Shacman part guarantees perfect compatibility with your truck’s specific requirements and operating conditions. Regular maintenance and proper installation of this critical component prevent system failures and costly downtime. The hose’s robust design meets the demanding standards of modern commercial transportation applications.
| Parameter | Specification |
|---|---|
| OEM Number | AZ1500050005 |
| Product Name | Hose |
| Brand | Shacman |
| Compatible Models | Shacman F3000, M3000, X3000 Series |
| Material Construction | Synthetic Rubber with Reinforcement |
| Inner Diameter | 16mm |
| Working Pressure | Up to 250 Bar |
| Burst Pressure | Up to 1000 Bar |
| Temperature Range | -40°C to 100°C |
| Length Options | 500mm to 2000mm |
| Fitting Type | Crimped Metal Fittings |
| Compliance Standards | SAE J1406, ISO 1436 |
The Hose AZ1500050005 incorporates advanced engineering principles for superior fluid transfer performance. Its multi-layer construction begins with a high-quality synthetic rubber inner tube. This tube is specifically formulated for compatibility with hydraulic fluids, oils, and coolants. The middle reinforcement layer consists of high-tensile textile braids or steel wire braids. These reinforcements are applied at precise angles to maximize pressure resistance and flexibility. The outer cover provides excellent protection against abrasion, weather, and environmental factors.
Another significant feature is the hose’s exceptional flexibility and bend radius capabilities. This allows for easy routing through complex vehicle layouts without kinking or flow restriction. The synthetic rubber construction provides natural resistance to ozone, weathering, and chemical degradation. The smooth inner surface minimizes fluid flow resistance and pressure drop throughout the system. Special attention is given to fitting design and crimping processes during manufacturing. This ensures leak-proof connections with mating components in various vehicle systems.
Material selection for the AZ1500050005 follows rigorous testing protocols and quality standards. The synthetic rubber compound meets SAE J1406 specifications for automotive hose applications. The base material undergoes comprehensive testing for fluid compatibility and aging characteristics. Reinforcement materials are tested for tensile strength and fatigue resistance properties. Each production batch includes material certification for complete traceability. These quality measures ensure consistent performance across all production runs.
Proper installation of the Hose AZ1500050005 requires careful preparation and adherence to technical specifications. Begin by verifying the correct hose length and fitting configuration for your specific application. Clean all connection points thoroughly before installation to prevent contamination and ensure proper sealing. Route the hose away from sharp edges, heat sources, and moving components. Maintain adequate clearance from exhaust systems and other high-temperature areas. Support the hose at regular intervals using appropriate clamps or brackets.
Regular maintenance ensures optimal performance and identifies potential issues before they become serious problems. Conduct visual inspections during routine service intervals. Look for signs of abrasion, cracking, or damage to the outer cover. Check for leaks at connection points and along the hose length. Monitor for any unusual swelling, softening, or deformation of the hose body. Verify that supporting clamps and brackets remain secure and undamaged. Replace hoses showing signs of wear or damage immediately to prevent system failures.
Correct hose routing is crucial for longevity and reliable performance. Always allow sufficient length for movement, vibration, and thermal expansion. Use gradual bends rather than sharp angles when changing direction. Ensure the hose does not rub against other components during vehicle operation. Install protective sleeves or guards in areas with potential abrasion risk. Support long hose runs at regular intervals not exceeding recommended distances. Use proper hose clamps that don’t damage the outer cover or restrict flow.
The Hose AZ1500050005 complies with international automotive safety and quality standards. The manufacturing process follows ISO 9001 quality management system requirements. Each component undergoes rigorous testing before shipment to customers. Material specifications meet automotive OEM standards for performance and durability. The product undergoes comprehensive pressure testing and impulse testing to validate reliability. These compliance measures ensure the hose’s safety and performance in commercial vehicle applications.
Quality assurance processes guarantee consistent performance across all production batches. Raw materials undergo thorough inspection for specification compliance. Hose construction is monitored throughout the extrusion and braiding processes. Crimping operations are controlled with statistical process control methods. Each completed assembly undergoes proof pressure testing and visual inspection. Final quality checks include dimensional verification and marking accuracy. These comprehensive measures provide customers with confidence in product performance.
Every AZ1500050005 hose assembly undergoes rigorous pressure testing to ensure reliability. Proof pressure testing at 1.5 times working pressure verifies structural integrity. Burst testing on sample batches confirms safety margins meet specifications. Impulse testing simulates pressure cycles to validate fatigue resistance. Each hose is marked with manufacturing date, batch identification, and pressure rating. Certification documents accompany shipments for traceability and quality assurance. This comprehensive testing ensures reliable operation in demanding applications.
The Hose AZ1500050005 serves critical functions throughout Shacman trucks in various systems. Hydraulic brake systems rely on these hoses for reliable fluid transfer and consistent braking performance. Power steering systems utilize them for precise control and responsive steering operation. Transmission cooling circuits benefit from their temperature resistance and durability. Engine cooling systems use them for efficient heat transfer and temperature management. Fuel systems depend on their chemical resistance and secure connections.
Air brake systems incorporate these hoses for reliable pneumatic control and safety. Cab suspension systems utilize them for smooth operation and ride comfort. The hose’s versatility makes it suitable for multiple fluid types and operating conditions. Different truck configurations utilize specific variants optimized for particular applications. The modular design allows customization for different system requirements and operating environments.
The AZ1500050005 is compatible with a wide range of automotive fluids and operating conditions. Hydraulic fluids including petroleum-based and synthetic types are fully supported. Engine oils, transmission fluids, and power steering fluids work effectively. Diesel fuel, biodiesel blends, and alternative fuels are handled without degradation. Engine coolant, water, and water-glycol mixtures can be safely accommodated. The inner tube material resists swelling, hardening, and deterioration from fluid exposure.
The Hose AZ1500050005 offers significant economic advantages for fleet operators and maintenance facilities. Its extended service life reduces replacement frequency and associated labor costs. The durable construction minimizes unexpected failures that could lead to expensive vehicle downtime. Reduced maintenance requirements lower overall operating expenses and increase vehicle availability. The component’s reliable performance prevents collateral damage to more expensive system components.
Operational efficiency improvements contribute directly to profitability and cost management. Reduced fluid system issues mean increased vehicle utilization and fewer roadside breakdowns. The standardized design simplifies technician training and streamlines repair procedures. Bulk purchasing opportunities provide additional cost savings for fleet operators. The long-term reliability justifies the initial investment in genuine OEM parts. These economic benefits become more significant as fleet size and operational intensity increase.
Comprehensive cost analysis demonstrates the hose’s economic value and return on investment. Consider the extended service life compared to alternative products in similar applications. Calculate savings from reduced maintenance requirements and fewer emergency replacements. Factor in the operational benefits of improved vehicle availability and reduced downtime. Include the value of prevented damage to other system components and related systems. Compare these against cheaper alternatives that require more frequent replacement and cause more downtime.
The Hose AZ1500050005 utilizes advanced material technology developed through extensive research and testing. The synthetic rubber compounds are formulated for optimal balance of flexibility, strength, and chemical resistance. Accelerated aging tests simulate years of service in controlled laboratory conditions. Temperature cycling tests verify performance across extreme climate variations from arctic cold to desert heat. Flexibility testing ensures the material maintains its properties throughout the service life.
Chemical resistance testing validates performance against all common automotive fluids and additives. Ozone resistance testing prevents cracking and degradation in polluted urban environments. UV exposure testing checks resistance to sunlight degradation and outdoor weathering. These comprehensive tests ensure the hose withstands real-world operating conditions and maintains reliability throughout its service life in commercial vehicle applications.
The AZ1500050005 undergoes extensive environmental testing to ensure durability across various conditions. Thermal cycling between extreme temperatures validates material stability and performance retention. Humidity exposure tests confirm resistance to moisture and prevent internal degradation. Chemical exposure tests evaluate performance against automotive fluids, cleaners, and environmental contaminants. These tests ensure reliable operation in diverse geographic and climatic conditions worldwide.
Shacman incorporates environmental responsibility into hose design and manufacturing processes. The AZ1500050005 utilizes materials with recycling potential and reduced environmental impact. Manufacturing processes minimize waste generation through efficient material usage and production optimization. Energy consumption during production is monitored and continuously improved. Packaging materials are selected for recyclability and reduced environmental footprint.
The product’s durability contributes to resource conservation through extended service life and reduced replacement frequency. Proper maintenance further enhances environmental performance by maximizing service life. The hose can be recycled at end-of-life through appropriate channels and processes. Shacman provides guidance on responsible disposal practices and environmental stewardship. These initiatives reflect commitment to sustainable practices throughout the product lifecycle.
The hose assembly supports environmentally responsible end-of-life management practices. Synthetic rubber components can be processed through specialized recycling facilities. Metal fittings are fully recyclable through standard metal recycling channels. The design facilitates separation of different material types for efficient recycling. Shacman provides information on proper disposal and recycling options for used components. These measures ensure minimal environmental impact throughout the product lifecycle.
The Shacman Hose AZ1500050005 represents engineering excellence in commercial vehicle fluid transfer systems. Its advanced design provides reliable performance under demanding operating conditions. The robust construction ensures durability and longevity in various applications and environments. Comprehensive testing and certification guarantee compliance with international quality and safety standards. The hose’s versatile applications span multiple vehicle systems and operational requirements. Economic benefits include extended service life, reduced operating costs, and improved vehicle reliability. Choose this genuine Shacman component for enhanced fluid system performance and durability in your trucking operations.
