The Shacman Clutch Master Pump And Fluid Reservoir Assembly DZ96189231520 represents the pinnacle of hydraulic clutch system engineering for commercial vehicles. This complete OEM assembly provides exceptional clutch operation and reliability for demanding transportation applications. The DZ96189231520 unit integrates both the master cylinder and fluid reservoir into a single, optimized package designed specifically for Shacman trucks. Its precision engineering ensures smooth clutch engagement and consistent hydraulic pressure delivery. The assembly features high-quality materials that withstand the rigors of heavy-duty use while maintaining optimal performance. Professional drivers will appreciate the responsive clutch feel and reduced pedal effort.
Manufactured to exceed industry standards, the DZ96189231520 assembly undergoes rigorous testing to ensure durability and reliability. The integrated design eliminates potential leakage points between separate components, enhancing system integrity. The reservoir features advanced fluid level monitoring and ventilation systems that maintain proper hydraulic operation. The master cylinder incorporates precision-machined components that provide consistent fluid displacement and pressure characteristics. This genuine Shacman part ensures perfect compatibility with your vehicle’s clutch system, delivering the performance and longevity that commercial operators demand from their equipment.
| Parameter | Specification |
|---|---|
| OEM Number | DZ96189231520 |
| Product Name | Clutch Master Pump And Fluid Reservoir Assembly |
| Brand | Shacman |
| Assembly Type | Integrated Master Cylinder and Reservoir |
| Bore Diameter | 20.64 mm |
| Reservoir Capacity | 250 ml |
| Operating Pressure | Up to 1500 psi |
| Material Construction | Aluminum Alloy Body, Plastic Reservoir |
| Weight | Approximately 1.8 kg |
| Fluid Type | DOT 4 Brake Fluid |
| Compatibility | Shacman F3000, X3000, M3000 Series |
| Temperature Range | -40°C to +120°C |
The DZ96189231520 Clutch Master Pump And Fluid Reservoir Assembly incorporates multiple advanced features that ensure superior clutch operation. The precision-machined aluminum bore provides excellent wear resistance and consistent piston movement. Integrated seals are manufactured from high-grade nitrile rubber that maintains flexibility and sealing integrity across temperature extremes. The reservoir features a transparent section with minimum and maximum level markings for easy visual inspection. The ventilation system prevents vacuum lock and ensures proper fluid flow during rapid clutch operation. These features combine to deliver reliable clutch performance in all operating conditions.
The assembly’s design focuses on durability and maintenance efficiency. The one-piece construction eliminates potential leakage points between separate master cylinder and reservoir components. All fluid passages are precision-cast to minimize flow resistance and prevent air bubble formation. The mounting bracket is engineered for secure attachment while allowing for proper alignment with the clutch pedal mechanism. The pushrod connection features a self-lubricating bushing that reduces wear and ensures smooth operation. These design elements contribute to extended service life and reduced maintenance requirements for commercial vehicle operators.
The hydraulic system of the DZ96189231520 is optimized for commercial vehicle applications. The bore diameter is precisely calculated to provide the ideal balance between pedal effort and hydraulic pressure delivery. Internal passages are designed to minimize fluid turbulence and ensure consistent pressure characteristics. The reservoir capacity provides adequate fluid volume to accommodate normal wear in the clutch system without requiring frequent topping up. The integrated design reduces the number of potential failure points, enhancing overall system reliability. These optimizations result in predictable clutch engagement and reduced driver fatigue during extended operation.
Durability is engineered into every aspect of the DZ96189231520 assembly. The aluminum body features anodized surfaces that resist corrosion from brake fluid and environmental exposure. All steel components are treated with anti-corrosion coatings to prevent rust formation. The reservoir material is formulated to resist degradation from brake fluid and UV exposure. Internal seals are designed to maintain their properties when exposed to high temperatures and mechanical stress. These durability features ensure the assembly continues to perform reliably throughout its service life, even in challenging operating environments.
The Clutch Master Pump And Fluid Reservoir Assembly DZ96189231520 is engineered specifically for Shacman commercial vehicle models. It provides perfect compatibility with Shacman F3000, X3000, and M3000 series trucks equipped with hydraulic clutch systems. The mounting configuration matches factory specifications, ensuring straightforward installation without modifications. All connection points align precisely with the vehicle’s existing clutch hydraulic lines and pedal mechanisms. This OEM-level compatibility makes the DZ96189231520 the ideal choice for both original equipment installation and replacement applications in existing vehicle fleets.
This assembly serves various commercial vehicle applications across multiple transportation sectors. Long-haul trucking operations benefit from the reliable clutch performance during extended highway driving. Construction and mining applications appreciate the durability in demanding off-road conditions. Urban delivery services value the consistent clutch operation in stop-and-go traffic conditions. The DZ96189231520 is suitable for both manual transmission trucks and vehicles with automated manual transmissions that retain hydraulic clutch actuation. Fleet managers can standardize on this genuine Shacman part to ensure consistent performance across their vehicle inventory.
Proper installation of the DZ96189231520 assembly begins with comprehensive preparation. Start by safely supporting the vehicle and ensuring the workspace is clean and organized. Carefully remove the existing clutch master pump assembly, noting the routing of hydraulic lines and connection points. Thoroughly clean the mounting surface to ensure proper sealing and alignment. Position the new DZ96189231520 unit and secure it using the specified fasteners and torque values. Connect all hydraulic lines using new seals where required. Complete the installation by bleeding the hydraulic system to remove air and verifying proper clutch operation before returning the vehicle to service.
Regular maintenance of the DZ96189231520 assembly ensures optimal performance and extends service life. Periodically inspect the fluid level in the reservoir and top up with recommended brake fluid as needed. Check for signs of fluid leakage around all connections and seals during routine service intervals. Inspect the pushrod connection for proper adjustment and lubricate according to manufacturer specifications. Monitor clutch pedal feel and engagement characteristics for any changes that might indicate developing issues. These maintenance practices help identify potential problems early and maintain the clutch system’s reliable operation.
Understanding common clutch hydraulic system issues helps maintain optimal performance of the DZ96189231520 assembly. Spongy pedal feel typically indicates air in the hydraulic system, requiring proper bleeding procedures. Fluid leakage around the pushrod suggests seal wear necessitating component inspection. Difficulty disengaging the clutch may indicate insufficient hydraulic pressure or mechanical issues elsewhere in the system. Contaminated fluid can cause internal corrosion and seal degradation, requiring system flushing. Addressing these issues promptly prevents further damage and maintains the clutch system’s reliable operation. Always consult proper diagnostic procedures to identify the root cause of any operational abnormalities.
The Shacman DZ96189231520 Clutch Master Pump And Fluid Reservoir Assembly complies with international safety standards for commercial vehicle components. The design meets or exceeds regulatory requirements for hydraulic system performance, pressure containment, and material safety. All materials used are certified for automotive applications and compatible with standard brake fluids. The assembly undergoes rigorous testing that simulates years of service under demanding conditions, including pressure cycling, temperature extremes, and vibration exposure. This comprehensive testing ensures the assembly will perform reliably throughout its service life, providing commercial operators with confidence in their vehicle’s clutch system.
Beyond regulatory compliance, the DZ96189231520 incorporates additional safety-enhancing features. The integrated reservoir design includes baffling that prevents fluid sloshing and maintains consistent fluid supply during vehicle maneuvering. The pressure relief system protects against excessive pressure buildup that could damage system components. The robust construction ensures structural integrity even under extreme operating conditions. These safety features demonstrate Shacman’s commitment to vehicle safety and reliability, making the DZ96189231520 a responsible choice for safety-conscious fleet managers and owner-operators.
Every Shacman DZ96189231520 Clutch Master Pump And Fluid Reservoir Assembly undergoes comprehensive quality control throughout the manufacturing process. From raw material selection to final assembly, each component must meet precise specifications. The aluminum body undergoes dimensional verification and pressure testing to ensure perfect bore geometry and structural integrity. All seals are tested for material properties and sealing performance before assembly. Completed units undergo functional testing that simulates actual operating conditions, including pressure cycling and leakage verification. This rigorous quality assurance process ensures only components meeting Shacman’s exacting standards reach customers.
The manufacturing of the DZ96189231520 follows automotive industry best practices and certified quality management systems. Advanced machining processes create precision components with consistent dimensional accuracy. Automated assembly ensures proper seal placement and component alignment. Each production batch includes sample testing for compliance with design specifications and performance requirements. Manufacturing facilities maintain international quality certifications that demonstrate commitment to continuous improvement. These manufacturing standards result in a clutch master pump assembly that delivers reliable performance throughout its service life, supporting Shacman’s reputation for quality commercial vehicle components.
Selecting genuine Shacman components like the DZ96189231520 Clutch Master Pump And Fluid Reservoir Assembly offers significant advantages over aftermarket alternatives. Genuine parts ensure perfect compatibility with Shacman vehicles, maintaining original performance characteristics and safety standards. The precise engineering guarantees optimal hydraulic performance, durability, and reliability specifically designed for Shacman trucks. Genuine components preserve vehicle warranty coverage and resale value, important considerations for fleet management. The reliability of OEM parts reduces downtime and maintenance costs over the vehicle’s lifespan, providing better long-term value despite potentially higher initial investment.
Beyond performance benefits, choosing genuine Shacman parts supports the manufacturer’s continued investment in research and development. This investment leads to improved vehicle designs and components in the future. The extensive distribution network for genuine parts ensures availability when needed, minimizing vehicle downtime. Technical support and documentation are more comprehensive for genuine components, facilitating proper installation and maintenance. For these reasons, quality-conscious fleet managers and owner-operators consistently choose genuine Shacman parts like the DZ96189231520 Clutch Master Pump And Fluid Reservoir Assembly for their vehicles.
Thank you for considering the genuine Shacman Clutch Master Pump And Fluid Reservoir Assembly DZ96189231520 for your vehicle needs. We are confident this quality component will enhance your clutch system performance and driving experience.
