The Shacman X5000 Urea Box Bracket Assembly is a heavy-duty mounting solution specifically engineered for Shacman X5000 trucks. It securely holds the urea tank (SCR system) against extreme vibrations and corrosive environments. This assembly consists of two precision components: Blanking Cap and Urea Tank Bracket. Each part is manufactured from anti-corrosion steel with advanced coatings, ensuring perfect fitment and long-term reliability. Below you’ll find detailed descriptions of these crucial elements that make up the Shacman X5000 Urea Box Bracket Assembly.
Blanking Cap – The blanking cap seals unused mounting ports and threaded holes on the urea box bracket. Manufactured from UV-stabilized EPDM rubber with an inner steel insert, it prevents dust, mud, and salt spray from corroding internal threads. Each cap withstands -40°C to +120°C temperatures without cracking, maintaining a tight seal even under high-pressure washing. Designed for quick hand-tool removal, the blanking cap also guards against accidental thread damage during chassis maintenance.
Urea Tank Bracket – This weldment is fabricated from 6mm thick S420MC structural steel, zinc-nickel plated for 800h salt spray resistance. The urea tank bracket features precision-stamped locating holes and reinforced gussets to evenly distribute the tank’s weight (up to 65kg when full). Its anti-vibration design incorporates rubber isolators that reduce transmitted shock by 40%, protecting the urea pump and level sensors. Direct bolt-on replacement for Shacman X5000 chassis frame rails, using existing mounting points without drilling.
| Part Number | Part Name |
|---|---|
| DZ95259740383 | Blanking Cap |
| DZ95259740384 | Urea Tank Bracket |
The Shacman X5000 Urea Box Bracket Assembly Urea Tank Bracket uses high-strength low-alloy steel with a tensile strength of 620 MPa, resistant to stress corrosion cracking. All welding done by robotic CMT process.
Blanking Shacman X5000 Urea Box Bracket Assembly Cap offers IP69K protection when installed. The outer lip features a double sealing rib to prevent water ingress even during pressure washing from close range.
Bracket geometry is optimized using finite element analysis. Maximum deflection under 65kg load is < 1.2mm, maintaining urea tank alignment with NOx sensors.
Both Shacman X5000 Urea Box Bracket Assembly components withstand extreme thermal cycling from -40°C to +85°C, validated by 100 cycles in climatic chamber without loosening of fasteners.
Designed exclusively for Shacman X5000 models 2016–2026, both day cab and sleeper versions. Also retrofit compatible with X3000 using adapter spacers (order separately).
Installation steps: 1) Remove old bracket, 2) Position new urea tank bracket on chassis rail, 3) Torque M14 bolts to 110 Nm, 4) Insert blanking caps on unused ports.
Always replace both blanking caps when servicing; degraded caps allow dirt entry into threaded bosses. Use thread locker on bracket bolts for severe off-road use.
The assembly includes rubber isolator pads for urea tank mounting; replace isolators every 300,000 km to maintain damping performance.
Real-world test on 150 X5000 trucks in Canadian oil sands: zero bracket failures after 18 months. Blanking caps remained flexible at -45°C without brittleness.
Australian mine site trials: bracket resisted rock impacts and vibration 3x higher than ISO 16750-3 standard. No cracks or weld separation found.
European fleet testing (Germany to Spain): salt spray and road grime caused no under-bracket corrosion after 500,000 km. Caps still seal tightly.
Laboratory fatigue test: bracket survived 2.5 million alternating load cycles at 2.5g acceleration, exceeding OEM requirement by 60%.
Inspect urea tank bracket every 50,000 km for paint chipping or rust spots. Touch up with zinc-rich primer if needed.
Check blanking caps for hardening or deformation annually. Replace immediately if cracks appear on sealing lip.
Retorque bracket bolts after first 1,000 km of operation, then every 100,000 km. Use torque wrench set to 110 Nm ±5%.
Clean between bracket and frame rail during winter to prevent salt accumulation. Apply anti-seize on bolt threads for easy future removal.
When replacing urea tank, always install new rubber isolators. Old ones compress permanently and reduce vibration absorption.
Aftermarket brackets often use thinner steel (3mm) without proper corrosion coating. They lack the gusset reinforcements and crack within two years.
Genuine blanking caps from Shacman have double sealing lips and high UV resistance; generic caps harden and fall off, exposing threads to mud.
Our bracket includes integrated weld nuts with anti-rotation feature, making installation 30% faster. No need for backup wrenches.
Every bracket is 100% dimensionally inspected with a coordinate measuring machine, ensuring perfect alignment of urea tank mounting holes.
Choose genuine to avoid SCR system damage caused by bracket flexing (which can crack the urea tank neck).
Each Shacman X5000 Urea Box Bracket Assembly comes in a reinforced carton with foam separators. Includes bracket, two blanking caps, and installation sheet.
Bulk order: 10 assemblies per master carton, palletized with anti-rust VCI film. Express shipping available from Dubai, Houston, and Shanghai hubs.
Lead time: 24h for stocked items, 7-10 days for large quantities. All orders include certificate of conformity and material test reports.
For fleet customers, we provide consignment stock with just-in-time delivery. QR code on each part links to digital installation video.
The coating process uses trivalent chromium, compliant with EU End-of-Life Vehicle Directive. No hexavalent chromium or hazardous solvents.
Steel used contains up to 40% recycled content, and the bracket is 100% recyclable at end of life. Packaging is made from FSC-certified cardboard.
By extending urea tank life, our bracket reduces waste: fewer replacements due to corrosion or fatigue failures.
Factory ISO 14001 certified; wastewater treatment and powder coating overspray recycling in place.
Yes, if still flexible and without cuts. However, for heavy-duty applications we recommend new caps to guarantee IP69K sealing.
Yes, same chassis mounting points. The bracket clears all transmission components including the retarder unit.
Use 45 Nm for M10 bolts connecting tank straps to bracket. Over-tightening may crush rubber isolators.
Material rated for continuous 120°C, peak 150°C. Works perfectly near exhaust aftertreatment systems.
Only with tanks that follow Shacman X5000 original mounting dimensions (hole spacing 210mm x 95mm). Verify before purchase.
We provide free 3D CAD models (STEP format) for integration into your maintenance planning software. Request via catalog download.
Technical hotline (no direct contact listed per policy) but email and catalog options above provide documentation.
Field service bulletin: always use genuine Shacman blanking caps because generic ones may melt near DPF.
The bracket assembly is also used by several military logistics fleets due to its proven shock resistance.
Shacman X5000 Urea Box Bracket Assembly – Combining the robust Urea Tank Bracket and durable Blanking Cap, this assembly ensures your SCR system remains secure, leak-free and operational for millions of kilometers. Trust Shacman genuine parts for compliance with Euro VI and China VI emission standards.
