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Genuine Shacman X5000 Pedal Lever 81.48225.2093 – Precision Forged Control Arm

Pedal Lever 81.48225.2093

Pedal Lever

Рычаг педали 81.48225.2093

Рычаг Педали

Palanca de pedal 81.48225.2093

Palanca de Pedal

OEM Pedal Lever 81.48225.2093 precision‑forged for the Shacman X5000 clutch actuation system. This hardened 81.48225.2093 lever arm transfers driver foot force from the pedal pad to the master cylinder push rod with engineered mechanical advantage.

Manufactured from high‑strength forged steel with a durable protective finish, the Pedal Lever 81.48225.2093 resists bending and fatigue through millions of load cycles in demanding commercial vehicle operation.

Replacing a bent or worn pedal lever with the genuine 81.48225.2093 component restores proper pedal geometry and prevents the uneven master cylinder actuation that affects clutch performance.

Technical Specifications

Parameter Specification
OEM Part Number81.48225.2093
Product NamePedal Lever
Brand / ModelShacman X5000
MaterialHigh‑Strength Forged Steel with Black E‑coat
Lever TypeForged clutch pedal arm with pivot bore
Pivot Bore DiameterApproximately 20.00 mm with bushing seat
Push Rod Clevis Hole8.00 mm diameter
Pedal Pad MountingFormed pad platform with anti‑slip features
Corrosion ProtectionElectrophoretic coating, 480 hours salt spray rated
ApplicationShacman X5000 clutch pedal mechanism

The Function of the Pedal Lever

The 81.48225.2093 pedal lever is the primary force‑transmitting component in the Shacman X5000 clutch pedal assembly. It converts the driver’s foot pressure into linear motion at the master cylinder push rod.

The lever’s engineered geometry provides the optimal ratio between pedal travel and master cylinder stroke, balancing the force required from the driver with the hydraulic pressure needed for full clutch disengagement.

The Pedal Lever 81.48225.2093 is forged rather than stamped, providing superior grain structure alignment that resists the bending and fatigue stresses concentrated at the pivot bore during operation.

Forged Steel Construction

The 81.48225.2093 lever is manufactured from high‑strength steel using a forging process that aligns the grain structure with the lever’s contour, maximizing fatigue resistance at stress concentration points.

The black electrophoretic coating provides uniform corrosion protection across all surfaces of the lever, including the pivot bore and clevis hole where dimensional accuracy is critical for proper function.

Installation and Bushing Fitment

The 81.48225.2093 pedal lever installs onto the pedal mechanism step axis with self‑lubricating bushings pressed into the pivot bore. The clevis pin connects the push rod to the upper hole.

The pivot bore and bushings should be inspected for wear during pedal service. Excessive clearance at this joint causes pedal free play and reduces the effective stroke delivered to the master cylinder.

Quality Control and Dimensional Verification

Each production batch of 81.48225.2093 pedal levers undergoes dimensional inspection to verify pivot bore diameter, clevis hole position, and overall lever geometry against engineering specifications.

The forged material is tested for hardness and tensile strength to ensure it meets the mechanical properties required for the cyclical loading conditions of clutch pedal operation.

Signs of Pedal Lever Deterioration

A bent 81.48225.2093 pedal lever alters the pedal geometry and changes the relationship between pedal travel and master cylinder stroke, affecting clutch engagement point and feel.

An elongated clevis hole or worn pivot bore creates free play that reduces effective pedal stroke. Cracks initiating from these holes indicate fatigue and require immediate lever replacement.

During clutch system service, the pedal lever should be inspected for straightness, bore condition, and surface integrity. Any damaged lever must be replaced to ensure proper clutch control.

Compatibility and Fleet Application

The 81.48225.2093 lever is specifically configured for the Shacman X5000 clutch pedal assembly, with pivot bore and clevis dimensions matching the factory mechanism specifications exactly.

Fleet workshops should maintain spare pedal levers for replacement when clutch pedal service reveals wear or damage, ensuring continued reliable clutch operation.

Genuine OEM Parts and Worldwide Supply

Aftermarket pedal levers with incorrect geometry can compromise clutch operation. We supply only the authentic Shacman X5000 Pedal Lever 81.48225.2093 built to OEM specifications.

Each lever is individually packaged with protective coating. The part number 81.48225.2093 is clearly printed on the packaging for immediate identification.

Our international logistics network ensures genuine 81.48225.2093 pedal levers are available for dispatch to dealerships and fleet facilities worldwide.

Package Contents

Single forged pedal lever with e‑coat finish. Ready for installation with standard bushings and clevis pin hardware.

Technical Assistance

Expert guidance on pedal lever installation and clutch linkage adjustment. We help ensure your 81.48225.2093 lever delivers precise clutch actuation.

For current stock availability on the genuine Pedal Lever 81.48225.2093, please use the contact buttons above.

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