Shacman X5000 Front Grille | Complete OEM Front Grille Assembly Kit
Shacman X5000 Front Grille | Complete Front Grille Assembly Kit
Shacman X5000 Front Grille is a comprehensive OEM front-end assembly kit engineered for Shacman X5000 heavy trucks. This complete solution includes all necessary components: plastic fastening belts, cable sheaths, reed nuts, buffer blocks, handles, screws, brackets, hinges, gas springs, lock assemblies, and over 40 high-grade fasteners. Every part is precision‑made to restore the vehicle’s front appearance, aerodynamics, and structural integrity. Below each component is described in detail.
Plastic Fastening Belt (81.97470.0073): Heavy-duty nylon cable tie with UV stabilization. Secures wiring harnesses and hoses to the front grille structure. Tensile strength 180 lbs, operating temp -40°C to +85°C. Prevents chafing and loose cables.
Cable Sheath (DZ13241110076): Corrugated polyethylene conduit protects electrical cables from heat, abrasion, and moisture. Split design allows easy retrofit. Resists engine chemicals and road salts.
Reed Nuts (DZ14251110022): Spring steel cage nuts (M6) for blind mounting. Provide strong threads in sheet metal. Self-retaining design simplifies assembly of grille components. Zinc-plated for corrosion resistance.
Buffer Block Assembly (DZ14251110030): Rubber‑metal buffer absorbs vibration between grille and body. Reduces panel flutter and noise. Two assemblies per kit ensure consistent gap fitment.
Front Grille Left Handle (DZ14251110043/DZ14251110047): Ergonomic left side handle for grille opening. Glass‑filled PA6 with soft‑touch grip. Integrated latch interface. Color‑matched black satin finish.
Front Grille Right Handle (DZ14251110052/DZ14251110055): Mirror counterpart for right side. Same durable construction, allows balanced two‑handed operation for tilting the grille assembly.
Cross Recessed Pan Head Screw (Q2140616F60 / Q2140630): Stainless steel screws (M6x16 and M6x30) with Phillips drive. Used for attaching trim panels and lock brackets. Corrosion resistant with anti‑loosening washer face.
Cover Grille Assembly (DZ14251110512): Main upper grille cover with integrated airflow slots. ASA plastic with UV protection. Provides distinctive Shacman styling while protecting radiator.
Left Angle Spoiler Mounting (DZ14251110527): Aerodynamic spoiler bracket on left side. Directs airflow around the cab. Powder‑coated steel, corrosion resistant.
Right Spoiler Angle Plate (DZ14251110528 & DZ14251110530): Two variants for right side spoiler mounting. Helps reduce wind drag and improves fuel efficiency.
Left Lock Ring Mounting Plate (DZ14251110533): Metal plate that receives the left grille lock. Ensures precise alignment and latch security.
Right Lock Ring Mounting Plate (DZ14251110534): Counterpart for right side lock mechanism. Galvanized steel, accepts lock cylinder.
Install The Buckle (DZ14251110540): Retaining clip for wiring or trim. One‑piece nylon, snaps into square holes. Secures cables along the grille frame.
Left Mounting Hinge (DZ14251110543): Heavy‑duty hinge for left side of tilting grille. Greaseable pin, steel construction. Supports grille weight during maintenance.
Right Mounting Hinge (DZ14251110544): Symmetric hinge for right side. Allows full forward tilt of the front grille for engine access.
Front Cover Body Sub Assembly (DZ14251110560): Main front panel with primer coating. Ready for paint. Integrates mounting points for grille, locks, and spoilers.
Mask Lock Handle/RHD (DZ14251111075): Right‑hand drive grille lock handle. Includes cylinder, operates central locking rod. Die‑cast zinc, black chrome finish.
Mask Lock Seat And Pull Rod (DZ14251111531): Lock housing with connecting rod. Transfers rotation from handle to latch mechanism. Adjustable length for perfect fit.
Hexagon Head Bolt (Q150B0820T1F3 / Q150B1020T1F3): Property class 8.8 bolts M8x20 and M10x20. Zinc flake coated. Used for bracket and hinge mounting. High torque retention.
Cross Recessed Countersunk Head (Q2540616 / Q2714816F31): Flat head screws M6x16 for flush mounting of trim pieces. Provides smooth surface finish.
Hexagon Nut And Conical Elastic Washer (Q32208): M8 nut with pre‑assembled spring washer. Speeds assembly. Used on hinge bolts.
Flat Washer (Q401B06 / Q401B10): Hardened steel washers (6mm and 10mm) distribute load and protect painted surfaces.
Large Washer (Q402B05F60 / Q402B06F60 / Q402B08): Oversized washers for plastic components. Prevent pull‑through and cracking.
Left Spoiler Angle Plate (DZ14251110520): Angled plate for left side lower spoiler. Aerodynamic guide for cooling air.
Front Grille Lock Left Mounting Bracket Assembly (DZ14251110525): Complete left lock bracket with reinforcement. Welded assembly, zinc plated.
Front Grille Lock Right Mounting Bracket Assembly (DZ14251110526): Right side lock bracket. Includes captive nuts for easy screw installation.
Right Spoiler Angle Plate (DZ14251110530): Duplicate name but different part number; same function right lower spoiler mount.
Gas Spring Assembly/X5000 (DZ14251111040): Two nitrogen struts assist in raising and holding the front grille open. Force 600N each, stroke 300mm. Prevents sudden drop.
All Metal Hexagonal Flange Locking Nut-Galvanized (Q33008): M8 prevailing torque locknut. All‑metal design for high temperature applications. Reusable.
Type 1 Hex Nut (Q340B10T2F3): Standard M10 hex nut, grade 8. Zinc plated. Used on spoiler bracket bolts.
Cotter Pin (Q5002020): 2.0x20mm split pin for securing hinge pins. Stainless steel, prevents accidental disassembly.
Shacman X5000 Front Grille – Complete OEM Assembly Kit
Complete 40+ Piece Kit: No need to source missing clips, screws or brackets. Our Shacman X5000 Front Grille includes every nut, bolt, handle and hinge for a factory‑perfect installation.
OEM Grade Materials: All plastic components are UV‑stabilized ASA/PA6; all fasteners are zinc‑flaked or stainless steel. Withstands extreme weather, road salts, and car washes.
Gas Spring Assisted Opening: The two gas spring assemblies (X5000 specific) provide smooth, effortless tilting of the heavy grille. No sagging or sudden drop – safety engineered.
Integrated Locking System: Includes lock handles, brackets, and pull rods – central locking ready. Compatible with original cab lock cylinder. Anti‑theft and secure closure.
Advanced Engineering of Shacman X5000 Front Grille
Precision Fitment: Every mounting hole, hinge pivot and latch point is CNC‑verified against Shacman X5000 body dimensions. Guarantees alignment without shimming.
Aerodynamic Optimization: Spoiler plates and angle brackets reduce air turbulence under the cab, contributing to lower fuel consumption. Designed with CFD validation.
Easy Service Access: The tilting grille, supported by gas springs, provides full front engine access. All fasteners are standard metric sizes – serviceable worldwide.
Total kit weight
18.5 kg
Installation time
2.5 hours (2 persons)
Tools required
10,13,15mm sockets, Phillips #2
Warranty
24 months
Installation Overview – Shacman X5000 Front Grille
Replace Shacman X5000 Front Grille damaged or worn front grille assembly with this complete kit. Begin by removing old grille, then install left/right mounting hinges onto the cab frame. Attach the front cover body sub assembly, then fit the cover grille assembly. Install gas spring assemblies with included bolts and locknuts. Mount the left and right lock brackets, attach lock handles and pull rods. Finally secure all spoiler angle plates and trim handles. Use the provided fasteners – all torque values specified in the manual.
OEM certified 2-year warranty ISO 9001:2015 Salt spray tested 720h
Fleet Benefits – Shacman X5000 Front Grille
Reduce downtime: one kit contains all parts, no chasing missing screws. Standardized fasteners reduce inventory complexity.
Improved cooling airflow: correctly positioned spoilers and grille cover direct air to radiator and charge air cooler. Prevents overheating.
Enhanced security: robust lock system with reinforced mounting plates prevents unauthorized grille opening.
Global availability: stock in EU, Asia, Americas – fast shipping for urgent fleet repairs.
Test & Quality Data
The Shacman X5000 Front Grille assembly passed extreme vibration test (5g for 100h), thermal cycling (-40°C to +85°C, 200 cycles), and corrosion test (ASTM B117, 720h). Gas springs have been cycled 30,000 times with no force degradation. Lock handle mechanism tested 15,000 cycles. All fasteners meet DIN/ISO standards.
FAQ – Shacman X5000 Front Grille
Does this kit include the paint? – The front cover body sub assembly is primered but unpainted; must be painted to match vehicle color.
Are the gas springs interchangeable left/right? – Yes, both part number DZ14251111040 are identical; two included.
Can I use the existing lock cylinder? – The mask lock handle accepts original cylinder; pull rod is adjustable.
Are plastic fastening belts reusable? – They are single-use; kit includes one belt plus additional tie wraps.
Environmental Compliance
All Shacman X5000 Front Grille plastic components are free from heavy metals and comply with EU 2000/53/EC (ELV). Fasteners are RoHS compliant (no hexavalent chromium). Packaging is 100% recyclable cardboard.
Conclusion – Restore Your Shacman X5000 Front End with Confidence
The Shacman X5000 Front Grille assembly kit offers a complete, hassle‑free solution for front end repair or restoration. With over 40 precision components, from plastic fastening belts to gas springs and locking mechanisms, this kit ensures factory fit and long‑lasting durability. Upgrade or replace your X5000 front grille today with genuine Shacman X5000 Front Grille quality – everything included, nothing left to chance.
Shacman genuine front grille kit – engineered for perfection
