The Shacman X5000 Radiator Support Bracket Assembly is an OEM-grade structural kit that mounts and cushions the radiator in Shacman X5000 heavy trucks. This assembly consists of two critical components: Radiator Bracket and Radiator Support Block. Engineered to absorb vibration and maintain perfect alignment, this kit ensures long-term cooling reliability. Below you will find detailed technical descriptions of each part.
| Part Number | Part Name |
|---|---|
| 81.06225.0004 | Radiator Bracket |
| 81.96210.0426 | Radiator Support Block |
Radiator Bracket material: S500MC micro-alloyed steel, yield 620 MPa. Thickness 6mm, weight 2.4 kg. E-coat + powder topcoat.
Support block: Natural rubber compound, Shore A 70 ±5. Steel plate thickness 3mm, zinc plated. Bond strength >20 N/mm.
Bracket dimensions: 280mm x 160mm x 80mm. Hole pattern: 4x M10 on 140x90mm centers. Flatness tolerance 0.5mm.
Support block compression: 6mm at 50kN load, rebound 98%. Set less than 2% after 72h at 100°C.
Operating temperature range: -50°C to +120°C for both components. Salt spray resistance: 600h ASTM B117.
Step 1: Remove old radiator bracket and support block. Clean chassis mounting surface.
Step 2: Position new support block onto chassis rail. Insert bracket over block aligning holes.
Step 3: Use M10 flange bolts (not included, order separately) through bracket into frame. Torque to 45 Nm.
Step 4: Place radiator onto bracket. Secure with original upper brackets. Do not overtighten support block bolts.
Step 5: After installation, check that radiator sits level. Re-torque after first 500 km.
Vibration test: 80 hours random 10-500Hz, 3.5g RMS. No cracks in bracket, no rubber bond separation.
Thermal aging: 1000 hours at 110°C. Rubber hardness increased only 3 points, still functional.
Salt spray: 600 hours on assembled bracket. No red rust, minimal white rust on fasteners.
Field test: 200 X5000 trucks in Australian heat. After 18 months, zero support block failure, no bracket cracks.
Fatigue test: 1.8 million cycles at 125% rated load. Bracket welds and rubber block intact.
Inspect bracket every 100,000 km for rust or stone damage. Touch up paint immediately.
Check rubber support block for hardening or cracks every 200,000 km. Replace if deformation exceeds 5mm.
Retorque mounting bolts at every radiator service. Use torque wrench to 45 Nm.
When replacing radiator, always install new support block. Old rubber loses damping ability.
For severe off-road use, inspect every 50,000 km. Apply anti-seize to bolt threads.
Aftermarket brackets use 4mm mild steel (Q235) that bends easily. Genuine 6mm HSLA steel resists deformation.
Generic Shacman X5000 Radiator Support Bracket Assembly support blocks use low-grade rubber that hardens in 1 year. Genuine compound lasts 5+ years.
Counterfeit Shacman X5000 Radiator Support Bracket Assembly brackets have poor weld penetration, cracking at gussets. Genuine welds are 100% inspected.
Non-OEM rubber blocks may debond from steel plate. Genuine uses heat-cured adhesive with peel strength >20 N/mm.
Choose genuine Shacman X5000 Radiator Support Bracket Assembly for safety and warranty compliance.
Designed for Shacman X5000 with WP12, WP13, ISM11 engines. Also fits X3000 and X6000 using same radiator support points.
Replaces Shacman X5000 Radiator Support Bracket Assembly original numbers 81.06225.0004 and 81.96210.0426 directly. No adapter needed.
Compatible Shacman X5000 Radiator Support Bracket Assembly with all radiator core sizes (standard and heavy-duty). Works with plastic or aluminum tanks.
For vehicles with air conditioning, support block height is unchanged – no interference.
Each Shacman X5000 Radiator Support Bracket Assembly is packed in a foam-lined carton: 1x bracket, 1x support block.
Carton dimensions: 35x25x15 cm, weight 2.8 kg. Individual packing prevents damage during shipping.
Stock locations: Houston, Dubai, Hamburg, Shanghai. Lead time 2-5 business days. Express air freight available.
Bulk orders (10+ kits) palletized with volume discount. Each kit includes QR code linking to installation video.
24-month warranty against manufacturing defects. Returns accepted within 30 days.
No, it’s a dry rubber component. Lubricants can degrade rubber. Keep dry and clean.
No, the block is essential for vibration damping. Running without it will crack the radiator.
Replace every 500,000 km or 5 years, whichever comes first. Inspect annually for cracks.
No, mounting bolts (M10x35 flange bolts) are sold separately (part Q1841035T1F31).
45 Nm for M10 bolts. Use class 10.9 bolts only. Do not exceed 50 Nm.
Steel components 100% recyclable. Rubber support block can be recycled into matting.
No hazardous substances; RoHS 3 and REACH compliant. Packaging uses recycled cardboard.
Manufacturing ISO 14001 certified, using water-based cleaning and powder coating with zero VOC.
Reduces fan clutch engagement frequency by 15% via stable radiator positioning.
Prevents hose chafing against sharp edges – bracket edges are rolled and deburred.
Compatible with aftermarket electric fan conversions. Provides solid mounting base.
Retrofit kit available for older Shacman models without factory support block.
Shacman X5000 Radiator Support Bracket Assembly – Combining a heavy-duty Radiator Bracket and a vibration-absorbing Radiator Support Block, this kit ensures your cooling system remains secure and efficient. Trust genuine Shacman quality for long life and perfect fitment. Use the buttons above to download the catalog, request a quote, or contact our support team.
