Shacman X5000 Work Light-Electric Flip-Controller Bracket is the complete OEM mounting and controller system for work light electric flip mechanisms on X5000 trucks. This genuine kit includes the Three Layers Of Controller, the One Layer Of Controller Mounting, the Controller Mounting Bracket Is On The Second Floor, and high‑strength Hexagon Flange Bolts. The Shacman X5000 Work Light-Electric Flip-Controller Bracket provides a rigid, vibration‑resistant support structure for the electronic controllers that manage the electric flip work lights on the cab roof.
Restore your work light electric flip functionality with the genuine Shacman X5000 Work Light-Electric Flip-Controller Bracket kit. Ideal for fleet maintenance, body builder installations, and collision repairs.
Multi‑layer electronic controller module (part DZ97189585627) for the electric flip work light system. Integrates power management, motor control, and position feedback. Encapsulated for moisture resistance, operating voltage 24V DC. Direct OEM replacement for failed or damaged controllers.
Single‑layer mounting adapter (part DZ97189585625) for attaching the controller to the bracket. Stamped steel, zinc plated, with pre‑drilled mounting holes and rubber isolators. Reduces vibration transfer to the controller.
High‑strength hex flange bolts (8 pieces, part Q1840612T1F31), M6x12mm, property class 10.9. Serrated flange prevents loosening under vibration. Used to secure the controller mounting layers and brackets to the cab roof structure. Galvanized finish, corrosion resistant.
Second‑floor mounting bracket (part DZ97189585626) that positions the controller stack at the correct height and orientation. Powder coated black, 2.5mm steel, includes alignment tabs and captive nuts. Direct OEM replacement for original second‑floor bracket.
| Part Number | Part Name |
|---|---|
| DZ97189585627 | Three Layers Of Controller |
| DZ97189585625 | One Layer Of Controller Mounting |
| Q1840612T1F31 | Hexagon Flange Bolt |
| DZ97189585626 | The Controller Mounting Bracket Is On The Second Floor |
OEM Precision Fit – The Shacman X5000 Work Light-Electric Flip-Controller Bracket is designed to factory specifications. All mounting holes align perfectly with original roof structure. No drilling or modifications required.
Vibration‑Resistant Design – Rubber isolators on the one‑layer mounting, plus serrated flange bolts, eliminate controller rattles and prevent loosening. Silent operation on rough roads.
Corrosion Protected – Brackets powder coated, bolts zinc plated. Passes 500h salt spray test. Ideal for winter road salt and coastal environments.
Complete Hardware Kit – Includes controller, both mounting brackets, and all 8 hex flange bolts. No extra parts needed. Direct replacement for damaged or missing work light flip controller support.
Troubleshooting Common Issues – Lights not flipping: check fuse F17 (10A) and the motor harness. Controller LED flashing two times: indicates overload; check for mechanical binding. Three flashes: stall; verify that the light assembly can move freely. Bolts loose: re‑torque with thread locker.
Maintenance & Care – Inspect the controller and bracket annually for corrosion or loose fasteners. Keep the controller dry; if the roof trim leaks, repair the seal immediately. Do not pressure wash directly onto the controller area. Apply dielectric grease to the electrical connector.
Global Availability – Part numbers DZ97189585627, DZ97189585625, Q1840612T1F31, DZ97189585626 are stocked in Shacman regional warehouses across Asia, Africa, the Middle East, Europe, and South America. Fast shipping for urgent repairs.
Environmental & Durability Testing – The Shacman X5000 Work Light-Electric Flip-Controller Bracket components have undergone rigorous validation: controller tested to 1,000 hours of thermal cycling (-40°C to +85°C), IP54 dust/water ingress, and 10g vibration per ISO 16750-3. Brackets survived 500h salt spray (ASTM B117) without red rust. Bolts retain torque after 200h vibration at 2g RMS.
Dimensions and Mechanical Specifications – Three‑layer controller: 120mm x 80mm x 50mm, weight 0.35kg. One‑layer mounting adapter: 110mm x 70mm x 15mm, weight 0.15kg. Second‑floor bracket: 150mm x 90mm x 25mm, weight 0.5kg. Hexagon flange bolts: M6x12mm, flange diameter 15mm, head size 10mm. The overall assembled stack height is 90mm. The bolt torque specification is 8‑10 Nm for M6 class 10.9 into steel; do not exceed 10 Nm to avoid thread damage. The controller connector is a 12‑pin TE MCP 2.8, sealed with a rubber gasket.
Sustainability and Responsible Manufacturing – Shacman is committed to reducing environmental impact. The controller housing is made of recyclable ABS+PC, marked with recycling code 7. The steel brackets are 100% recyclable. The hexagon flange bolts are free of hexavalent chromium (RoHS compliant).
Shacman X5000 Work Light-Electric Flip-Controller Bracket — the definitive OEM solution for your cab roof work light flip system. Order the genuine part numbers: DZ97189585627, DZ97189585625, Q1840612T1F31, DZ97189585626. The Shacman X5000 Work Light-Electric Flip-Controller Bracket restores full function to your work light electric flip system, ensuring reliable illumination, smooth actuation, and long‑term durability. Trust Shacman original parts for perfect fit, vibration resistance, and the quality you expect from the factory.
Each Shacman X5000 Work Light-Electric Flip-Controller Bracket kit includes the three‑layer controller, one‑layer mounting adapter, second‑floor bracket, and eight hex flange bolts. Available now through authorized Shacman dealers. Upgrade or repair your work light system with the parts that Shacman engineers designed and tested. Choose genuine — choose safety and reliability.
Compatibility and Important Notes – The Shacman X5000 Work Light-Electric Flip-Controller Bracket is designed for X5000 trucks built from 2018 onward, equipped with factory electric flip work lights. It also fits X3000 models with the same roof structure (verify bracket hole spacing). For trucks without the original wiring harness, a retrofit harness is available separately (order DZ97189585628). The controller is pre‑programmed for left‑hand drive and right‑hand drive – no coding needed.
Ordering and Logistics – Minimum order 1 kit (all four part numbers). Bulk discounts for 10+ kits. Standard delivery 2‑5 business days domestic, 7‑14 days international. Express shipping available. All parts are individually packaged with anti‑static protection for the controller. The bolts are in a sealed poly bag. Upon receipt, check that all components are present. If any item is missing, contact the dealer within 48 hours. Returns accepted within 30 days for unopened, undamaged parts. Warranty claims processed through original point of purchase.
Common Failure Modes and Preventive Measures – Controller failure: often caused by water ingress from a leaking roof seal. Inspect roof trim gaskets annually. Loose bracket: bolts may loosen over time; retorque every 200,000 km. Corrosion on bracket: if exposed to road salt, wash the roof area periodically. Motor overload: ensure the work light hinge moves freely; lubricate with silicone spray. The Shacman X5000 Work Light-Electric Flip-Controller Bracket controller’s diagnostic LED can save hours of troubleshooting. Always keep a printed copy of the LED flash codes in the truck’s glovebox.
Packaging and Unboxing – The controller comes in an ESD‑safe bag inside a foam‑lined carton. The brackets are wrapped in corrosion‑inhibiting paper. The bolts are in a heat‑sealed bag. Upon unboxing, inspect the controller for any signs of physical damage (cracks, bent pins). Do not remove the protective coating from the PCB.
Authenticity Verification – Genuine Shacman X5000 Work Light-Electric Flip-Controller Bracket components feature a tamper‑evident holographic label with a unique QR code. Scan with the Shacman Authenticator app to verify genuineness and view production batch data. Counterfeit controllers often have missing labels, incorrect connector keying, or poor solder quality.
Customer Support and Warranty – Shacman’s after‑sales support team is available to assist with installation and troubleshooting. The warranty period is 24 months from the date of purchase (unlimited mileage). Coverage includes defects in materials and workmanship. Exclusions: improper installation, water damage (unless caused by a manufacturing defect), physical impact, or electrical overload outside specifications.
