Shacman X5000 Cigarette Lighter Assembly (24V)

Rigorous Testing and Certifications – Every component of the Shacman X5000 Cigarette Lighter Assembly (24V) is tested to withstand 1000V dielectric strength, 500h salt spray (ASTM B117), and 5000 insertion/extraction cycles. The assembly meets ISO 1067 and ECE R10 (electromagnetic compatibility). The materials are RoHS compliant, with no hazardous substances. The thermal cutout is calibrated to trip at 180°C, preventing fire in case of a short circuit. The holder’s plastic parts are self‑extinguishing (UL94 V‑0). These certifications guarantee that the Shacman X5000 Cigarette Lighter Assembly (24V) is safe and reliable for use in any commercial vehicle, under any climate or road condition. The assembly is also certified by Shacman’s internal quality assurance program, which includes 100% functional testing before packing. Each lighter element is individually tested for heating time and ejection temperature. The light ring is tested for brightness uniformity. The holder is tested for contact resistance and insulation integrity. This exhaustive quality process ensures that when you install the genuine Shacman X5000 Cigarette Lighter Assembly (24V), it will work perfectly right out of the box.

Dimensions and Mechanical Details – Lighter element length: 42mm, diameter: 22mm, weight 25g. Holder outer diameter: 25mm, panel depth: 45mm, cable length: 150mm. Light ring outer diameter: 28mm, inner diameter: 22mm, thickness 6mm. The dashboard cutout required is a round hole of 24.5mm diameter (±0.5mm). The holder clips into place using flexible nylon wings that expand behind the panel. No additional screws or fasteners are needed. The electrical connections use 6.3mm quick‑connect terminals, colour‑coded: red (power), black (ground), yellow (light ring positive). For trucks with sealed connectors, a pigtail adapter may be required (available separately). The light ring’s LED version emits a soft green glow, matching the original dashboard backlight color temperature (approx. 5000K). The incandescent version produces a warm orange light. Both are easy to replace without tools. The lighter element’s knob is knurled for a secure grip, even with work gloves. The chrome finish is high‑gloss, resistant to fading and peeling, maintaining a professional appearance even after years of daily use.

Sustainability and Responsible Manufacturing – Shacman is committed to environmental stewardship. The Shacman X5000 Cigarette Lighter Assembly (24V) is produced in ISO 14001 certified facilities. The metal parts are recyclable, and the plastic components are marked with recycling codes (PA, PC). The packaging is made from 95% recycled cardboard and uses water‑based inks. The LED light ring reduces energy consumption compared to incandescent bulbs, lowering the vehicle’s electrical load. By choosing genuine Shacman parts, you support sustainable manufacturing practices. When replacing old lighter assemblies, dispose of them at an electronic waste collection point. Shacman also offers a recycling program for end‑of‑life parts in certain regions – ask your dealer for details. The reduction in waste and energy makes the genuine Shacman X5000 Cigarette Lighter Assembly (24V) an environmentally responsible choice for fleet maintenance.

Why Aftermarket Lighters Fail and Genuine Shacman Excels – Generic 24V lighters often use lower gauge wire, inadequate fusing, and poor contact materials. The heating element may be made of lower‑grade alloy that oxidizes quickly, reducing lifespan. The holder’s plastic may become brittle after a few heat cycles, cracking and causing short circuits. The light ring may use cheap LEDs that fail within months or produce uneven illumination. The Shacman X5000 Cigarette Lighter Assembly (24V) uses aviation‑grade nickel‑chromium wire, high‑temperature PPS plastic in the holder, and gold‑plated contacts for corrosion resistance. The light ring uses automotive‑grade LEDs with current regulation, ensuring consistent brightness and long life. The spring mechanism is heat‑treated stainless steel, maintaining tension after thousands of cycles. The fuse is a quick‑acting type that protects the wiring harness from overloads. For fleet operators, the reliability of genuine parts translates directly to lower total cost of ownership – fewer replacements, less downtime, and no risk of electrical fires caused by counterfeit components. One faulty aftermarket lighter can cause a dashboard fire, costing tens of thousands in repairs. The upfront investment in the Shacman X5000 Cigarette Lighter Assembly (24V) is a fraction of that risk. Moreover, insurance adjusters may deny a claim if non‑genuine electrical parts are found to be the cause of a fire. Protect your truck and your drivers with genuine Shacman.

Fleet Inventory and Standardization Advantages – For fleets operating multiple Shacman X5000 and X3000 trucks, stocking the Shacman X5000 Cigarette Lighter Assembly (24V) as a three‑component kit simplifies parts management. Instead of sourcing lighter elements, holders, and light rings from different suppliers, you have a single source for all three. The identical part numbers across the fleet ensure that any truck can be repaired with the same bin of spares. The holder is interchangeable with many other heavy‑truck brands, but only Shacman provides the exact fit and finish. The light ring color and brightness are consistent across all trucks, giving the fleet a uniform interior appearance. When a driver reports a faulty lighter, the workshop can quickly replace the entire assembly in less than 15 minutes, minimizing downtime. The cost of keeping one spare kit per 10 trucks is negligible compared to the cost of roadside assistance for a failed lighter that could have been prevented. Moreover, standardized parts reduce the chances of installation errors – technicians become familiar with the same assembly across all vehicles. For large fleets, Shacman offers bulk packaging and consignment stocking options. Contact your regional Shacman parts representative to set up a fleet account and enjoy volume discounts, priority shipping, and technical support.

Shacman X5000 Cigarette Lighter Assembly (24V) is the definitive OEM 24V lighter solution for X5000 and X3000 trucks. Order the three genuine part numbers: DZ97189586612 (Cigarette Lighter 24V), DZ97189586613 (Cigarette Lighter Holder), DZ97189586614 (Cigarette Lighter Light Ring 24V). The Shacman X5000 Cigarette Lighter Assembly (24V) restores full heating function, reliable power supply, and illuminated convenience to your cab. Trust Shacman original parts for perfect fit, safety, and durability that outlasts any aftermarket alternative.

Each Shacman X5000 Cigarette Lighter Assembly (24V) component is available individually or as a complete set. Available now through authorized Shacman dealers. Upgrade or repair your cab’s lighter system with the parts that Shacman engineers designed and tested. Choose genuine — choose reliability and safety.

Compatibility and Important Notes – The Shacman X5000 Cigarette Lighter Assembly (24V) is intended for 24V electrical systems only. Installation on 12V vehicles will result in slow heating and potential damage. For 12V X5000 variants, order the 12V version (part numbers vary). The holder fits standard 22mm dashboard cutouts. If your truck has a non‑standard size (e.g., 24mm), an adapter ring may be required. The light ring is designed to be wired in parallel with the dashboard illumination circuit; some older trucks use a separate ground wire – consult the vehicle wiring diagram. Do not exceed the holder’s 10A continuous current rating; for powering inverters or high‑draw devices, install a dedicated power socket. The lighter element is not intended for lighting cigars or pipes larger than 10mm diameter; use appropriate accessories. This assembly is not waterproof; protect from direct water spray. For marine or off‑road applications, a weather‑sealed cover is recommended.

Ordering and Delivery – Minimum order quantity: 1 of each part number (complete assembly). Bulk discounts available for orders of 20+ assemblies. Standard delivery 2‑5 business days domestic, 7‑14 days international. Express shipping available for urgent repairs. Each component is individually packaged with a barcode label and installation instructions. For fleet orders, Shacman offers custom kitting – the three parts can be pre‑assembled into one sealed bag. Contact your dealer for details. Returns accepted within 30 days for unopened, undamaged parts. Warranty claims processed through the original point of purchase. For warranty, keep the packaging and proof of purchase.

Common Failure Modes and Preventive Measures – The most common failure is the lighter element not popping out due to a worn bimetallic strip. This can be prevented by not holding the element in for longer than necessary (once it pops out, it is ready). Another common issue is the holder’s fuse blowing due to using a 12V accessory. Always check the voltage rating of any plug‑in device. The light ring may stop working if the vehicle’s illumination circuit fuse blows; replace the fuse. The holder’s contacts can corrode if the truck is parked in high humidity; use dielectric grease on the terminals. The element’s coil can break if the element is repeatedly pressed while still hot; allow to cool before reinserting. Keep the holder free of debris using a small brush. If the element becomes stuck, do not use pliers to pull it out – this can damage the holder. Instead, use a plastic pry tool. The Shacman X5000 Cigarette Lighter Assembly (24V) is designed to be maintenance‑friendly, and most issues can be resolved by replacing the element alone, which is cheaper and faster than replacing the whole assembly. Shacman stocks elements separately for this reason. For severe damage (melted holder, charred wiring), replace the entire assembly and inspect the wiring harness for shorts.

Packaging and Unboxing Instructions – The lighter element arrives in a sealed blister card. The holder is packed in a foam‑lined box. The light ring is in a small poly bag. Upon receipt, verify that all three parts are present. Check for any visible damage (cracks in plastic, bent terminals). The holder’s retaining spring should be movable; the element’s knob should spin freely. The light ring’s LED should not be cracked. Store spare parts in a dry place away from direct sunlight. When unboxing, remove the protective film from the chrome surfaces. Do not touch the electrical contacts with bare fingers – oil from skin can cause corrosion over time. Use gloves if necessary. For installation, refer to the included QR code link to a video tutorial. The box also contains a printed multilingual quick start guide and a torque specification card (not applicable, but a reminder to not overtighten).

Authenticity Verification – Genuine Shacman X5000 Cigarette Lighter Assembly (24V) parts feature a holographic label with a unique QR code. Scan with the Shacman Authenticator app to confirm genuineness and view batch information. Counterfeit lighters often have dull chrome, mismatched fonts, or missing thermal protection. If the price seems too low, it is likely fake. Using counterfeit electrical parts can cause fire or damage to the vehicle’s electrical system. Shacman actively pursues counterfeiters and provides a reward for reporting. Always purchase from authorized Shacman dealers listed on the official website. For your safety and the safety of your drivers, insist on genuine Shacman X5000 Cigarette Lighter Assembly (24V).

Customer Support and Warranty Services – Shacman’s after‑sales support team is available to answer any questions regarding the Shacman X5000 Cigarette Lighter Assembly (24V). Installation videos, wiring diagrams, and troubleshooting flowcharts are available on the Shacman parts portal. The warranty period is 24 months from the date of purchase, covering defects in materials and workmanship. Exclusions: damage from misuse, improper installation, or unauthorized modification. To file a claim, contact the dealer where the part was purchased, providing photographs and the original receipt. Shacman will replace or refund the part at its discretion. For high‑volume fleet customers, Shacman offers advanced replacement programs to minimize downtime. Thank you for choosing genuine Shacman X5000 Cigarette Lighter Assembly (24V) – the reliable, safe, and authentic solution for your truck’s cab convenience. Drive with confidence, knowing that every detail is genuine Shacman.