The Shacman X5000 EGP Bracket Assembly is a heavy-duty mounting system designed to securely hold the Exhaust Gas Treatment (EGP) unit on Shacman X5000 trucks. This assembly absorbs vibration, maintains exhaust system alignment, and prevents stress fractures. It consists of two primary components: Cushion Block and EGP Bracket. Each part is engineered for extreme heat resistance and corrosion protection. Below you will find detailed technical descriptions of every component.
| Part Number | Part Name |
|---|---|
| DZ95259541225 | Cushion Block |
| DZ95259547087 | EGP Bracket |
EGP Bracket: 304 stainless steel, 6mm thickness. Yield strength 205 MPa, tensile 515 MPa. Weight 3.8 kg. Passivated to ASTM A967.
Cushion Block: EPDM rubber, hardness 65 Shore A. Steel backing plate 3mm, zinc plated. Compression set <15% after 500h at 150°C.
Bracket dimensions: 380mm x 210mm x 100mm. Mounting holes: 4x M12 on 300x160mm pattern. Weight capacity 80kg dynamic.
Rubber fatigue life: 2 million cycles at 2.5g vibration. No bond failure between rubber and steel plate.
Operating temp range: -50°C to +200°C (bracket), -40°C to +150°C (cushion block).
Step 1: Remove old EGP bracket and cushion blocks. Clean chassis mounting surfaces.
Step 2: Position new EGP bracket onto chassis rail. Align with factory holes. Hand-start M12 bolts.
Step 3: Place cushion blocks between bracket and EGP unit. Ensure proper orientation (steel side against bracket).
Step 4: Torque chassis bolts to 85 Nm. Torque EGP mounting bolts through cushion blocks to 45 Nm.
Step 5: After 500 km, re-torque all fasteners. Do not exceed specified torque values.
Vibration test: 120 hours random 5-500Hz, 4g RMS. No cracks in bracket, no rubber delamination.
Thermal cycling: 300 cycles -40°C to +200°C (bracket only). Dimensional change <0.2mm. Rubber tested separately to 150°C.
Salt spray: 1000 hours ASTM B117 on bracket – no corrosion. Rubber unaffected.
Field test: 200 X5000 trucks in Middle East (55°C ambient). After 2 years, no bracket failures, cushion blocks intact.
Fatigue test: 2.5 million cycles at 125% rated load. Bracket welds and rubber bonds intact.
Inspect bracket annually for cracks or deformation. Replace if any damage visible.
Check Shacman X5000 EGP Bracket Assembly cushion blocks for hardening or compression set every 200,000 km. Replace if block thickness reduced by >4mm.
Retorque Shacman X5000 EGP Bracket Assembly mounting bolts every 100,000 km. Use torque wrench to 85 Nm (chassis) and 45 Nm (EGP side).
When Shacman X5000 EGP Bracket Assembly replacing EGP unit, always install new cushion blocks. Old rubber loses elasticity.
For Shacman X5000 EGP Bracket Assembly severe off-road use, inspect every 50,000 km. Apply anti-seize to bolt threads.
Aftermarket brackets use mild steel that rusts in 1 year. Genuine 304 stainless lasts life of truck.
Generic cushion blocks use low-grade rubber that hardens at 100°C. Genuine EPDM rated to 150°C.
Counterfeit brackets have poor weld penetration, cracking at gussets. Genuine welds are 100% X-ray inspected.
Non-OEM blocks may debond from steel plate. Genuine uses heat-cured adhesive with 20 N/mm peel strength.
Using authentic Shacman X5000 EGP Bracket Assembly ensures emissions warranty compliance and avoids sensor damage from vibration.
Designed for Shacman X5000 with EGP (Euro VI / China VI). Also fits X3000 and X6000 with same EGP dimensions.
Replaces original part numbers DZ95259541225 and DZ95259547087 directly. No adapter needed.
Compatible with both vertical and horizontal EGP orientations. Bracket has dual hole patterns.
For vehicles with SCR only (no EGP), bracket can be repurposed for DEF tank mounting.
Each Shacman X5000 EGP Bracket Assembly kit includes: 1x EGP bracket, 8x cushion blocks, and hardware bag (M12 bolts, washers).
Packaged in foam-fitted cardboard box. Bracket wrapped in anti-rust paper. Carton dimensions 45x35x15 cm, weight 5.2 kg.
Stock locations: Houston, Dubai, Hamburg, Shanghai. Lead time 2-5 days. Express air freight available.
Bulk orders (5+ kits) palletized with volume discount. Each kit includes QR code linking to installation video.
24-month unlimited mileage warranty against manufacturing defects. Returns accepted within 30 days.
Replace every 400,000 km or when hardness exceeds 80 Shore A. Inspect for cracks annually.
Stainless steel bracket withstands 600°C intermittent. Cushion blocks limited to 150°C continuous.
Yes, all mounting bolts and washers are included. Use only provided hardware for proper fit.
No, they are single-use. Compression set makes them ineffective. Always install new ones.
45 Nm using M10 flange bolts. Over-tightening can collapse rubber block.
304 stainless steel is 100% recyclable. EPDM rubber can be recycled into matting or athletic tracks.
No hazardous substances; RoHS 3 and REACH compliant. Packaging uses recycled cardboard.
Manufacturing ISO 14001 certified, with zero liquid discharge from passivation line.
Reduces EGP sensor failure rates by 40% due to vibration damping.
Bracket design includes integrated heat shield mounting tabs (shields sold separately).
Tested to withstand 2g vertical and 1.5g lateral acceleration without permanent deformation.
Compatible with aftermarket thermal blankets; bracket has extra clearance.
Shacman X5000 EGP Bracket Assembly – Combining a stainless steel EGP Bracket and eight high-temperature Cushion Blocks, this kit ensures your exhaust treatment system remains secure, quiet, and durable. Trust genuine Shacman quality for perfect fit and long life. Use the buttons above to download the catalog, request a quote, or contact our support team.
